Fail of the Week: OpenMV Kickstarter Project Hits Manufacturing Snag

Making stuff is hard, especially when you are making lots of stuff. The OpenMV Cam project knows this, because it has hit a problem while putting together their cheap machine vision module. The problem is with the BGA solder balls that connect the image sensor to the main board.

openmv-thumbWe’ve covered this intriguing project before: the aim is to build a small, cheap module that can run image processing algorithms to easily give robots sight. The sensor is a Ball Grid Array (BGA) package, which means there are a grid of small solder balls on the back that form the electrical connections. It seems that some of these solder balls are oxidized, preventing them from melting and fusing properly with the board. This is called a head-in-pillow defect, because the ball behaves like your head when you lie down in bed. Your head squishes the pillow, but doesn’t merge into it. There are 38 balls on the OV26040 image sensor and even a single bad link means a failure.

The makers of the project have tried a number of solutions, but it seems that they may have to remake the ball links on the back of each sensor. That’s an expensive process: they say it will cost $7 for each, more than the actual sensor cost initially.

A few people have been posting suggestions in the comments for the project, including using solvents and changing the way the sensors are processed before mounting. We’d like to see them overcome this hurdle. Anybody have any suggestions to quickly and cost effectively move the manufacturing process forward?

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Tiny Radio Tracks Your Balloons

The name of the game in rocketry or ballooning is weight. The amount of mass that can be removed from one of these high-altitude devices directly impacts how high and how far it can go. Even NASA, which estimates about $10,000 per pound for low-earth orbit, has huge incentives to make lightweight components. And, while the Santa Barbara Hackerspace won’t be getting quite that much altitude, their APRS-enabled balloon/rocket tracker certainly helps cut down on weight.

Tracksoar is a 2″ x .75″ x .5″ board which weighs in at 45 grams with a pair of AA batteries and boasts an ATmega 328P microcontroller with plenty of processing power for its array of on-board sensors. Not to mention everything else you would need like digital I/O, a GPS module, and, of course, the APRS radio which allows it to send data over amateur radio frequencies. The key to all of this is that the APRS module is integrated with the board itself, which saves weight over the conventional method of having a separate APRS module in addition to the microcontroller and sensors.

As far as we can see, this is one of the smallest APRS modules we’ve ever seen. It could certainly be useful for anyone trying to save weight in any high-altitude project. There are a few other APRS projects out there as well but remember: an amateur radio license will almost certainly be required to use any of these.

Hackaday Links: October 25, 2015

There are dozens of different 3D printable cases out there for the Raspberry Pi, but the BeagleBone Black, as useful as it is, doesn’t have as many options. The folks at 3D hubs thought they could solve this with a portable electronics lab for the BBB. It opens like a book, fits a half-size breadboard inside, and looks very cool.

The guy who 3D printed his lawnmower has a very, very large 3D printer. He now added a hammock to it, just so he could hang out during the very long prints.

There’s a box somewhere in your attic, basement, or garage filled with IDE cables. Wouldn’t they be useful for projects? Yep, only not all the wires work; some are grounds tied together, some are not wired straight through, and some are missing. [esot.eric] has the definitive guide for 80-wire IDE cables.

Like case mods? Here’s a golden apple, made out of walnut. Yes, there are better woods he could have used. It’s a wooden replica of a Mac 128 with a Mac Mini and LCD stuffed inside. Want a video? Here you go.

If you have a 3D printer, you’re probably familiar with PEEK. It’s the plastic used as a thermal break in non-all-metal hotends. Now it’s a filament. An extraordinarily expensive filament at €900 per kilogram. Printing temperature is 370°C, so you’ll need an all-metal hotend.

It’s the Kickstarter that just keeps going and going and going. That’s not a bad thing, though: there really isn’t much of a market for new Amiga 1200 cases. We’ve featured this project before, but the last time was unsuccessful. Now, with seven days left and just over $14k to go, it might make it this time.

Why Starting a Kickstarter Could Kick Your Butt

So you’ve come up with a great idea and now you’re thinking about starting a crowdfunding campaign – and why not, all the cool kids are doing it. Now, let’s say you already have a working prototype, or maybe you even built a small run for friends online. You’ve made 10 here, or 20 there. Sure it took some time, but making 1000, or 10,000 would be so much easier once you get all the orders in, right? Wrong.

Before you even think of setting up something like a Kickstarter, we would like to invite you to have a seat and watch this series of videos covering the things many people don’t know about manufacturing. It’s going to cost you 7 hours of sofa time, but if you’re serious about getting something to production these seven hours will pay in spades. Dragon Innovation has had many notable clients over the years – Pebble, Sphero, Makerbot, to name a few. They help startups find their way through the manufacturing mine-feild, for a fee of course. The founders are former iRobot employees, and have quite a bit of hard fought, yet free knowledge to share.

You’ll learn about how important decisions early on can make huge impacts on the success or failure of a product. There’s quite a bit of raw technical info on injection molding, design for manufacture, testing, pricing and everything under the sun. So do yourself (and everyone else) a favor, and before you click submit on that Kickstarter campaign, sit back and enjoy this free seminar.

We’re really enjoying the manufacturing oriented videos which have been popping up. Just a couple of weeks ago we came across a pair of hardware talks from [Bunnie Huang] that were a pleasure to watch. At 20 minutes this might be a good primer before you take the plunge with the playlist below.

Continue reading “Why Starting a Kickstarter Could Kick Your Butt”

Hackaday Links: October 18, 2015

We have our featured speakers lined up for the Hackaday Supercon, one of which is [Fran Blanche]. We’ve seen a lot of her work, from playing with pocket watches to not having the funding to build an Apollo Guidance Computer DSKY. In her spare time, she builds guitar pedals, and there’s a biopic of her in She Shreds magazine.

Halloween is coming, and that means dressing children up as pirates, fairies, characters from the latest Marvel and Disney movies, and electrolytic capacitors.

There’s a new movie on [Steve Jobs]. It’s called the Jobs S. It’s a major upgrade of the previous release, featuring a faster processor and more retinas. One more thing. Someone is trying to cash in on [Woz]’s work. This time it’s an auction for a complete Apple I that’s expected to go for $770,000 USD.

Hackaday community member [John McLear] is giving away the factory seconds of his original NFC ring (think jewelry). These still work but failed QA for small reasons and will be fun to hack around on. You pay shipping which starts at £60 for 50 rings. We’ve grabbed enough of them to include in the goody bags for the Hackaday Superconference. If you have an event coming up, getting everyone hacking on NFC is an interesting activity. If you don’t want 50+, [John] is also in the middle of a Kickstarter for an improved version.

Your 3D printed parts will rarely come out perfectly. There will always be some strings or scars from removing them from the bed. There’s a solution to these problems: use a hot air gun.

Everyone has a plumbus in their home, but how do they do it? First, they take the dinglebop, and smooth it out with a bunch of schleem. The schleem is then repurposed for later batches.

Skarp Laser Razor Kickstarter Suspended, Jumps To Indiegogo

An irritation-free razor that gives a close shave has been a dream for thousands of years. [Gillette] came close, and with multiple blades came even closer, but all razors today are still just sharpened steel dragged across the skin. This is the 21st century, and of course there’s a concept for a laser razor pandering for your moola. We recently covered the Skarp laser razor and its Kickstarter campaign, and today the campaign has been shut down.

The email sent out to all contributors to the Skarp campaign follows:


This is a message from Kickstarter’s Integrity team. We’re writing to notify you that the Skarp Laser Razor project has been suspended, and your pledge has been canceled.

After requesting and reviewing additional material from the creator of the project, we’ve concluded that it is in violation of our rule requiring working prototypes of physical products that are offered as rewards. Accordingly, all funding has been stopped and backers will not be charged for their pledges. No further action is required on your part. Suspensions cannot be undone.

We take the integrity of the Kickstarter system very seriously. We only suspend projects when we find evidence that our rules are being violated.

Regards, Kickstarter Integrity Team

It only took eight hours for the Skarp team to relaunch their crowdfunding campaign on Indiegogo. As of this writing, over 900 people (ostensibly from the 20,000 backers of the original Kickstarter campaign) have pledged to the new campaign.

Although we will never know exactly why Kickstarter suspended the original Skarp campaign, the reason given by the Kickstarter Integrity Team points to the lack of a working prototype, one of the requirements for technology campaigns on Kickstarter. Interestingly, Skarp did post a few videos of their razor working. These videos were white balanced poorly enough to look like they were filmed through green cellophane, a technique some have claimed was used to hide the actual mechanism behind the prototype’s method of cutting hair. A few commenters on the Skarp Kickstarter campaign – and here on Hackaday – have guessed the Skarp prototype does not use lasers, but instead a heated length of nichrome wire. While this would burn hair off, the color of the wire would be a dull red when filmed in any normal lighting conditions. It is assumed the poor quality of the Skarp prototype videos is an attempt to hide the fact they do not have a working prototype.

The Skarp laser razor. Source
The Skarp laser razor. Source

Skarp’s move to Indiegogo has been lauded by some – mostly in the comments section of the Indiegogo campaign – and has been derided on every other forum on the Internet. Indiegogo is commonly seen as the last refuge of crowdfunding scam artist, but there are a few legitimate reasons why a campaign would choose to go to Indiegogo. Kickstarter is not available for campaign founders in all countries, and for some, debiting a card immediately, instead of after the campaign end like Kickstarter does, is a legitimate crowdfunding strategy.

But for a crowdfunding campaign to be suspended on Kickstarter and immediately move to Indiegogo? This almost never ends well. One of the most famous examples, the Anonabox, had its Kickstarter campaign suspended after it was found the creator was simply rebadging an off-the-shelf router. The Anonabox then moved over to Indiegogo where it raised over $80,000. Already the campaign for the Skarp Laser Razor has raised $135,000 USD from Indiegogo, after having its Kickstarter campaign raised over $4 Million. No, Skarp won’t be one of the most successful technology Kickstarter campaigns of all time. We can only hope it won’t be one of Indiegogo’s most successful campaigns.

Internet-Connected Box Displays Emotion, Basement Dwellers Still Unaffected

For one reason or another, Twitter has become the modern zeitgeist, chronicling the latest fashions, news, gossip, and irrelevant content that sends us spiraling towards an inevitable existential ennui. This is a Twitter mood light. It tells you what everyone else on the planet is feeling. You, of course, feel nothing. Because of the ennui.

[Connor] decided it would be a good idea to audit the world’s collective mood using experimental social analytics. He’s doing that by watching millions of tweets a day and checking them against hundreds of keywords for several emotions. These emotions are graphed in real time, placed on a server, correlated and corroborated, and downloaded by a moodLight. Inside the moodLight, the emotions are translated into colors, and displayed with the help of a few RGB LEDs.

The moodLight is currently a Kickstarter campaign, with a $30 pledge getting you an assembled board with an ATMega328, an ESP8266, a few RGB LEDs, and a laser cut enclosure. After it’s assembled, the moodLight connects automagically to the analytics server for a real-time display of the emotional state of the Twitterverse. The display is updated every second, making the backend of this build just slightly more impressive than Kickstarter itself. It’s great work from [Connor], and an interesting experiment in analyzing the state of the Internet.