Author: Bryan Cockfield

1870 Articles

Laser-Cut Solder Masks From Business Cards

April 9, 2021 by 22 Comments

There are plenty of ways to make printed circuit boards at home but for some features it’s still best to go to a board shop. Those features continue to decrease in number, but not a lot of people can build things such as a four-layer board at home. Adding a solder mask might be one of those features for some, but if you happen to have a laser cutter and a few business cards sitting around then this process is within reach of the home builder too.

[Jeremy Cook] is lucky enough to have a laser cutter around, and he had an idea to use it to help improve his surface mount soldering process. By cutting the solder mask layer into a business card with the laser cutter, it can be held on top of a PCB and then used as a stencil to add the solder paste more easily than could otherwise be done. It dramatically decreases the amount of time spent on this part of the process, especially when multiple boards are involved since the stencil can be used multiple times.

While a laser cutter certainly isn’t a strict requirement, it certainly does help over something like an X-acto knife. [Jeremy] also notes that this process is sometimes done with transparency film or even Kapton, which we have seen a few times before as well.

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Hamster Goes On Virtual Journey

April 9, 2021 by 19 Comments

Hamsters are great pets, especially for those with limited space or other resources. They are fun playful animals that are fairly easy to keep, and are entertaining to boot. [Kim]’s hamster, [Mr. Fluffbutt], certainly fits this mold as well but [Kim] wanted something a little beyond the confines of the habitat and exercise wheel and decided to send him on a virtual journey every time he goes for a run.

The virtual hamster journey is built on an ESP32 microcontroller which monitors the revolutions of the hamster wheel via a hall effect sensor and magnet. It then extrapolates the distance the hamster has run and sends the data to a Raspberry Pi which hosts a MQTT and Node.js server. From there, it maps out an equivalent route according to a predefined GPX route and updates that information live. The hamster follows the route, in effect, every time it runs on the wheel. [Mr Fluffbutt] has made it from the Netherlands to southeastern Germany so far, well on his way to his ancestral home of Syria.

This project is a great way to add a sort of augmented reality to a pet hamster, in a similar way that we’ve seen self-driving fish tanks. Adding a Google Streetview monitor to the hamster habitat would be an interesting addition as well, but for now we’re satisfied seeing the incredible journey that [Mr Fluffbutt] has been on so far.

Open Source Electric Vehicle Charging

April 6, 2021 by 26 Comments

Electric vehicles are becoming more and more common on the road, but when they’re parked in the driveway or garage there are still some kinks to work out when getting them charged up. Sure, there are plenty of charging stations on the market, but they all have different features, capabilities, and even ports, so to really make sure that full control is maintained over charging a car’s batteries it might be necessary to reach into the parts bin and pull out a trusty Arduino.

This project comes to us from [Sebastian] who needed this level of control over charging his Leaf, and who also has the skills to implement it from the large high voltage switching contactors to the software running its network connectivity and web app. This charging station has every available feature, too. It can tell the car to charge at different rates, and can restrict it to charging at different times (if energy is cheaper at night, for example). It is able to monitor the car’s charge state and other information over the communications bus to the vehicle, and even has a front-end web app for monitoring and controlling the device.

The project is based around an Arduino Nano 33 IoT with all of the code available on the project’s GitHub page. While we would advise using extreme caution when dealing with mains voltage and when interfacing with a high-ticket item like an EV, at first blush the build looks like it has crossed all its Ts and might even make a good prototype for a production unit in the future. If you don’t need all of the features that this charging station has, though, you can always hack the car itself to add some more advanced charging features.

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Portable Telescope Rolls Anywhere

April 5, 2021 by 12 Comments

Since Galileo began observing celestial objects with a telescope, an almost uncountable number of improvements have been made to his designs and methods. Telescopes can now view anything from radio waves to gamma waves, come in a wide range of sizes and shapes, and some are also fairly accessible to hobbyists as well. In fact, several homemade telescopes are specifically designed for ease of use, portability, and minimum cost, like this portable ball telescope. (Google Translate from Italian)

The telescope was designed and built by [andrea console] and features a ball-shaped mount for the mirror which was built from a bowl. Ball designs like this are easier to orient than other telescopes since the ball allows for quick repositioning in any direction, but the main focus of this project was to investigate focal length with various accessories while also being as portable as possible. To that end, the mount for the eyepiece is on a lattice that assembles and disassembles quickly, and the ball and other equipment are easily packed. This makes transportation quick and easy and reduces weight compared to a more traditional, or even Dobsonian, telescope.

This build is impressive not just from having an extremely portable telescope, but also from [andrea console]’s documentation of the optics in his build. It includes some adjustable parts which can increase the magnification and has detailed notes on all of the finer points of its operation. The ball telescope is a popular build, and we’ve recently seen others made out of parts from IKEA as well.

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Honey, I Shrunk The Arduino Core

April 5, 2021 by 69 Comments

High-level programming languages do a great job of making a programmer’s job easier, but these languages often leave a lot of efficiency on the table as a compromise. While a common thought is to move into a lower-level language like assembly to improve on a program’s speed or memory use, there’s often a lot that can be done at the high level before resorting to such extremes. This, of course, is true of the Arduino platform as well, as [NerdRalph] demonstrates by shrinking the size of the Arduino core itself.

[NerdRalph] had noticed that the “blink” example program actually includes over 1 kB of extraneous code, and that more complicated programs include even more cruft. To combat this issue, he created ArduinoShrink, which seeks to make included libraries more modular and self-contained. It modifies some of the default registers and counters to use less memory and improve speed, and is also designed to improve interrupt latency as well by changing when the Arduino would otherwise disable interrupts.

While there are some limits to ArduinoShrink, such as needing to know specifics about the pins at compile time, for anyone writing programs for Arduinos that are memory-intensive or need improvements in timing, this could be a powerful new tool. If you’d prefer to go in the opposite direction to avoid ever having to learn C or assembly, though, you can always stick with running Python on your embedded devices.

Cheat At Cornhole With A Bazillion-Dollar Robot

April 4, 2021 by 19 Comments

While the days of outdoor cookouts may be a few months away for most of us, that certainly leaves plenty of time to prepare for that moment. While some may spend that time perfecting recipies or doing various home improvement projects during their remaining isolation time, others are practicing their skills at the various games played at these events. Specifically, this group from [Dave’s Armory] which have trained a robot that helps play the perfect game of cornhole. (Video, embedded below.)

While the robot in question is an industrial-grade KUKA KR-20 robot with a hefty price tag of $32,000 USD, the software and control system that the group built are fairly accessible for most people. The computer vision is handled by an Nvidia Jetson board, a single-board computer with extra parallel computing abilities, which runs OpenCV. With this setup and a custom hand for holding the corn bags, as well as a decent amount of training, the software is easily able to identify the cornhole board and instruct the robot to play a perfect game.

While we don’t all have expensive industrial robots sitting around in our junk drawer, the use of OpenCV and an accessible computer might make this project a useful introduction to anyone interested in computer vision, and the group made the code public on their GitHub page. OpenCV can be used for a lot of other things besides robotics as well, such as identifying weeds in a field or using a Raspberry Pi for facial recognition.

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Ultrasonic Sonar Detects Hidden Objects

April 2, 2021 by 14 Comments

While early scientists and inventors famously underestimated the value of radar, through the lens of history we can see how useful it became. Even though radar uses electromagnetic waves to detect objects, the same principle has been used with other propagating waves, most often sound waves. While a well-known use of this is sonar, ultrasonic sensors can also be put to use to make a radar-like system.

This ultrasonic radar project is from [mircemk] who uses a small ultrasonic distance sensor attached to a rotating platform. A motor rotates it around a 180-degree field-of-view and an Arduino takes and records measurements during its trip. It interfaces with an application running on a computer which shows the data in real-time and maps out the location of all of the objects around the sensor. With some upgrades to the code, [mircemk] is also able to extrapolate objects hidden behind other objects as well.

While the ultrasonic sensor used in this project has a range of about a meter, there’s no reason that this principle couldn’t be used for other range-finding devices to extend its working distance. The project is similar to others we’ve seen occasionally before, but the upgrade to the software to allow it to “see” around solid objects is an equally solid upgrade.