Mini Spool System For 3D Printing Pen Tidies Things Up

October 5, 2017 by Donald Papp 7 Comments

3D printing pens may be toys to some, but they can be genuinely useful tools to repair 3D prints, rescue a support structure, or weld together different pieces. However, [BManx2000] found that the way the filament simply sticks out of the back of a 3D printing pen like a bizarre tailfeather was troublesome.

The solution? A Mini Spool System for 3D Printing Pens, with which you can use your 3D printing pen to weld together the parts after printing them. The unit holds 1.75mm filament coiled under its own tension in a tidy package that doesn’t interfere with feeding. Since different 3D pens are shaped differently, the interface to the pen is a separate piece that can be modified or changed as needed without affecting the rest of the design.

We’ve seen some interesting innovations with filament holders before, like this entirely 3D printed filament holder, but a mini spool for a 3D pen is definitely a new one.

Books You Should Read: Feynman’s Appendix To The Challenger Disaster Report

October 2, 2017 by Donald Papp 84 Comments

It isn’t really a book, but Richard Feynman’s Appendix to the Challenger Disaster Report is still definitely something you should read. It’s not particularly long, but it’s educational and relevant not just as an example of critical thinking in action, but as a reminder not to fool oneself; neither individually, nor on an organizational level. Sadly, while much was learned from the events leading to and surrounding the Challenger disaster, over thirty years later many of us can still find a lot of the same things to relate to in our own professional lives. There isn’t a single magic solution, because these problems are subtle and often masquerade as normal.

Feynman and the Challenger Disaster

Richard Feynman (1918-1988) was a Nobel Prize winning physicist and one of the best-known scientists of his time. In 1986 he somewhat reluctantly agreed to join the Rogers Commission, whose task was to investigate the Challenger disaster. The space shuttle Challenger had exploded a little more than a minute after launch, killing everyone on board. The commission’s job was to find out what had gone wrong and how it had happened, and figure out how to keep it from happening again.

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7-Segment Digits Slide Stylishly On This OLED Clock

October 2, 2017 by Donald Papp 19 Comments

Over at Sparkfun, [Alex] shared an OLED clock project that’s currently in progress but has a couple interesting twists. The first is the use of a small OLED screen for each digit, to which [Alex] added a stylistic touch. Digits transition by having segments slide vertically in a smooth animated motion. It’s an attractive effect, and the code is available on his github repository for anyone who wants to try it out.

[Alex] also found that by using an ESP32 microcontroller and synchronizing the clock via NTP over WiFi, the added cost of implementing a real-time clock in hardware becomes unnecessary. Without an RTC, time would drift by a few seconds every day and require a reset. At the moment the clock requires the SSID and password to be hardcoded, but [Alex] would prefer to allow this to be configured via a web page and could use some help. If you have implemented a web server on the ESP32, [Alex] would like to know how you handled multiple pages. “I’ve been scratching my head throughout the build on how to get this done,” he writes. “With the ESP8266, there’s on(const String &uri, handler function), but that seems to have been removed on the ESP32.” If you can point [Alex] in the right direction, be sure to pipe up.

OLED displays and clocks often go together, as we have seen with projects like the DIY OLED Smart Watch, but it’s nice to see someone using the OLED’s strengths to add some visual flair to an otherwise plain display.

Spray Paint Goes DIY Virtual With A Vive Tracker

September 21, 2017 by Donald Papp 11 Comments

Here is a virtual spray painting project with a new and DIY twist to it. [Adam Amaral]’s project is an experiment in using the Vive Tracker, which was released earlier this year. [Adam] demonstrates how to interface some simple hardware and 3D printed parts to the Tracker’s GPIO pins, using it as a custom peripheral that is fully tracked and interactive in the Vive’s VR environment. He details not only the custom spray can controller, but also how to handle the device on the software side in the Unreal engine. The 3D printed “spray can controller” even rattles when shaken!

There’s one more trick. Since the Vive Tracker is wireless and completely self-contained, the completed rattlecan operates independently from the VR headset. This means it’s possible to ditch the goggles and hook up a projector, then use the 3D printed spray can to paint a nearby wall with virtual paint; you can see that part in action in the video embedded below.

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See This Mesmerizing 3D Printed Water Droplet Automaton

September 21, 2017 by Donald Papp 9 Comments

*Water Experiment No. 33* by [Dean O’Callaghan]

Most modern automata are hand-cranked kinetic sculptures typically made from wood, and [videohead118] was inspired by a video of one simulating a wave pattern from a drop of liquid. As a result, they made a 3D printed version of their own and shared the files on Thingiverse.

In this piece, a hand crank turns a bunch of cams that raise and lower a series of rings in a simulated wave pattern, apparently in response to the motion of a sphere on a central shaft. The original (shown in the animation to the right) was made from wood by a fellow named [Dean O’Callaghan], and a video of it in its entirety is embedded below the break.

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Music Box Plays “Still Alive” Thanks To Automated Hole Puncher

September 19, 2017 by Donald Papp 20 Comments

Most projects have one or two significant aspects in which custom work or clever execution is showcased, but this Music Box Hole Punching Machine by [Josh Sheldon] and his roommate [Matt] is a delight on many levels. Not only was custom hardware made to automate punching holes in long spools of paper for feeding through a music box, but a software front end to process MIDI files means that in a way, this project is really a MIDI-to-hand-cranked-music-box converter. What a time to be alive.

The hole punch is an entirely custom-made assembly, and as [Josh] observes, making a reliable hole punch turns out to be extremely challenging. Plenty of trial and error was involved, and the project’s documentation as well as an overview video go into plenty of detail. Don’t miss the music box version of “Still Alive”, either. Both are embedded below.

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Hackaday Prize Entry: A PCB To Emulate Coin Cells

September 18, 2017 by Donald Papp 43 Comments

The Coin Cell Emulator CR2016/CR2032 by [bobricius] homes in on a problem some hardware developers don’t realize they have: when working on hardware powered by the near-ubiquitous CR2016 or CR2032 format 3V coin cells, power can be a bit troublesome. Either the device is kept fed with coin cells as needed during development, or the developer installs some breakout wires to provide power from a more convenient source.

[bobricius]’s solution to all this is a small PCB designed to be inserted into most coin cell holders just like the cell itself. It integrates a micro USB connector with a 3V regulator for using USB as an external power source. The board also provides points for attaching alligator clips, should one wish to conveniently measure current consumption. It’s a tool with a purpose, and cleverly uses the physical shape of the PCB itself as an integral part of the function, much like another of [bobricius]’s projects: the Charlieplexed 7-segment LED display.