Give Workshop Pencils A Flush-Mounted Home

December 15, 2017 by Donald Papp 17 Comments

Pencils and pens are apt to go wandering in a busy workshop if they don’t have a handy storage spot. For most of us a soup can or an old coffee mug does the trick, but for a prettier and more useful holder [Stuff I Made] has a short video demonstrating a storage unit made from an elbow fitting and a scrap piece of plywood. He cuts a plywood disk that is friction-fit into one end of the elbow, then it gets screwed into a wall making an attractively flush-mounted holder in a convenient spot.

With the right joint the bottom of the holder remains accessible, as a 90 degree bend would be no good. With a shallower joint angle, a regular screwdriver can still reach the mounting screw and it’s possible to access the bottom of the holder just in case it needs cleaning or something small falls inside. You can see the process and results in the video embedded below. Not bad for one screw, a spare joint, and a scrap piece of plywood.

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Putting Wind In VR By Watching The Audio Signal

December 14, 2017 by Donald Papp 11 Comments

A simple way to integrate physical feedback into a virtual experience is to use a fan to blow air at the user. This idea has been done before, and the fans are usually the easy part. [Paige Pruitt] and [Sean Spielberg] put a twist on things in their (now-canceled) Kickstarter campaign called ZephVR, which featured two small fans mounted onto a VR headset. The bulk of their work was in the software, which watches the audio signal for recognizable “wind” sounds, and uses those to turn on one or both fans in response.

The benefit of using software to trigger fans based on audio cues is that the whole system works independently of everything else, with no need for developers and software to build in support for your project, or to use other middleware. Unfortunately the downside is that the results are only as good as the ability of software to pick the right sounds and act on them. Embedded below is a short video showing a test in action.

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Life On Contract: How Much Do I Charge?

November 30, 2017 by Donald Papp 63 Comments

If you’re comfortable with the technical side of becoming a consultant or contractor but are unsure what to charge for your services, you’re not alone. “How much do I charge?” is a tough question, made even tougher by the fact that discussing money can be awkward, and at times virtually taboo.

As a result it’s not uncommon for the issue to get put off because it’s outside one’s comfort zone. Technical people in particular tend to suffer from an “if you build it, they will come” mentality; we get the technical side of things all figured out and just sort of assume that the rest — customers, money, and so forth — will fall into place afterward. If you’re lucky, it will! But it’s better to do some planning.

The short and simple answer of how much to charge is a mix of “it depends” and “whatever the market bears” but of course, that’s incredibly unhelpful all by itself. It’s time to make the whole process of getting started a bit less opaque.

A stubborn determination to solve my own problems has given me plenty of opportunity to make mistakes and commit inefficiencies over the years; I’ve ended up with a process that works for me, but I also happen to think it is fairly generally applicable. Hopefully, sharing the lessons I’ve learned will help make your own process of figuring out what to charge easier, or at least make the inevitable blunders less costly.

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Making An Arduino Shield PCB With Fritzing

November 26, 2017 by Donald Papp 15 Comments

[Allan Schwartz] decided to document his experience using Fritzing to design, fabricate, and test a custom Arduino shield PCB, and his step-by-step documentation makes the workflow very clear. Anyone who is curious or has been looking for an opportunity to get started will find [Allan]’s process useful to follow. The PCB in question has two shift registers, eight LEDs, eight buttons, and fits onto an Arduino; it’s just complex enough to demonstrate useful design features and methods while remaining accessible.

[Allan] starts with a basic breadboard design, draws a schematic, prototypes the circuit, then designs the PCB and orders it online, followed by assembly and testing. [Allan] had previously taught himself to use Eagle and etched his own PCBs via the toner transfer method, but decided to use Fritzing instead this time around and found it helpful and easy to use.

About a year ago we saw Fritzing put through its paces for PCB design, and at the time found that it didn’t impress much from an engineering perspective. Regardless, as a hobbyist [Allan] found real value in using Fritzing for his project from beginning to end; he documented both the process and his observations in order to help others, and that’s wonderful.

Dumb Box? Make It Really Smart!

November 23, 2017 by Donald Papp 6 Comments

[Stephen Harrison]’s Really Smart Box is a great concept, it’s simultaneously a simple idea while at the same time being super clever. The Really Smart Box isn’t really a box; it’s a drop-in platform that can be made any size, intended to turn any dumb storage box into one that helps manage and track levels and usage of any sort of stock or consumable.

It does this by measuring the weight of the stuff piled on top of it, while also monitoring temperature and humidity. The platform communicates this information wirelessly to a back end, allowing decisions to be made about stock levels, usage, and monitoring of storage conditions. It’s clearly best applied to consumables or other stock that comes and goes. The Really Smart Box platform is battery-powered, but spends most of its time asleep to maximize battery life. The prototype uses the SigFox IoT framework for the wireless data, which we have seen before in a wireless swimming pool monitor.

This is still just a prototype and there are bugs to iron out, but it works and [Stephen] intends to set-and-forget the prototype into the Cambridge Makespace with the task of storing and monitoring 3D printer filament. A brief demo video is embedded below.

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Gorgeous Engineering Inside Wheels Of A Robotic Trail Buddy

November 19, 2017 by Donald Papp 23 Comments

Robots are great in general, and [taylor] is currently working on something a bit unusual: a 3D printed explorer robot to autonomously follow outdoor trails, named Rover. Rover is still under development, and [taylor] recently completed the drive system and body designs, all shared via OnShape.

Rover has 3D printed 4.3:1 reduction planetary gearboxes embedded into each wheel, with off the shelf bearings and brushless motors. A Raspberry Pi sits in the driver’s seat, and the goal is to use a version of NVIDA’s TrailNet framework for GPS-free navigation of paths. As a result, [taylor] hopes to end up with a robotic “trail buddy” that can be made with off-the-shelf components and 3D printed parts.

Moving the motors and gearboxes into the wheels themselves makes for a very small main body to the robot, and it’s more than a bit strange to see the wheel spinning opposite to the wheel’s hub. Check out the video showcasing the latest development of the wheels, embedded below.

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Problems That Plagued An Edible Marble Machine

November 18, 2017 by Donald Papp 12 Comments

Prolific creator [Martin Raynsford] recently created a plus-sized edible version of his laser-cut Marble Machine for a Cake International exhibit and competition; it seemed simple to do at first but had quite a few gotchas waiting, and required some clever problem-solving.

Gears are three layers, stacked and cemented with sugar glue, and coated with a hard edible shine.

The original idea was to assemble laser-cut gingerbread parts to make the machine. Gingerbread can be laser-cut quite well, and at first all seemed to be going perfectly well for [Martin]. However, after a few days the gingerbread was sagging badly. Fiddling with the recipe and the baking was to no avail, and it was clear [Martin] needed to find something other than gingerbread to work with. After experimenting, he settled on a modified sugar paste which kept its shape and dried hard enough to work with. (While appearing to stretch most people’s definition of “cake” past the breaking point, the category [Martin] entered in the competition allows it.) The parts were cut by hand using laser-cut wood parts as a guide, then finished in a food dehydrator overnight.

The next problem was how to create the large spiral which forms the main ramp. The answer was to laser-cut a custom support structure that supported the piece while it dried out, and doubled as a way to transport the piece safely. High stress points got extra layers cemented with sugar glue, and some parts were reinforced internally with strands of uncooked spaghetti. Everything was sealed with an edible shine, which [Martin] says acts as a kind of varnish for cakes. A video demonstration is embedded below. Continue reading “Problems That Plagued An Edible Marble Machine” →