Gorgeous Omnidirectional 3D Printed Speaker

September 12, 2018 by Tom Nardi 12 Comments

With all due respect to the hackers and makers out there that provide us with all these awesome projects to salivate over, a good deal of them tend to prioritize functionality over aesthetics. Which isn’t a bad thing necessarily, and arguably better than the alternative. But for many people there’s a certain connotation around DIY, an impression that the final product is often a little rough around the edges. It’s usually cheaper, maybe even objectively better, but rarely more attractive.

Which makes builds like this absolutely beautiful 3D printed Bluetooth speaker by [Ahmsville] especially impressive. Not only did he engineer a fantastic sounding speaker that projects stereo sound no matter where you are in the room, he clearly gave a lot of thought into making the final product look as good as it sounds.

The 3D-printed enclosure provides separation for the four internal speakers and two passive radiators, as well as holding the electronics. A custom made 3S battery powers the Bluetooth module though an isolated step-down module, and the twin 18 W TDA2030 amplifiers feed their respective pair of drivers.

The device is surrounded by an impressively detailed 3D-printed mesh, which is then wrapped with some speaker grill fabric to give it a very professional look. In the video after the break, [Ahmsville] shows a time-lapse of building the speaker, as well as a demonstration of how it sounds on his desk.

If you’re more about function than what the finished product looks like, we’ve covered speaker enclosures made out of various types of actual trash which you can take a look at.

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Turning A Cheap Engraver Into A Decent PCB Mill

September 12, 2018 by Tom Nardi 32 Comments

We know, we know. Getting PCBs professionally fabricated anymore is so cheap and easy that making them in-house is increasingly becoming something of a lost art. Like developing your own film. Or even using a camera that has film, for that matter. But when you’re in Brazil and it takes months for shipments to arrive like [Robson Couto] is, sometimes you’re better off sticking with the old ways.

[Robson] writes in to tell us how he decided to buy a ~$150 CNC “engraver” kit from an import site, in hopes that it would allow him to prototype his designs without having to use breadboards all the time. The kit turned out to be decent, but with a series of modifications and a bit of trial and error, he’s improved the performance significantly and is now putting out some very nice looking boards.

The primary hardware issues [Robson] ran into were in the Z axis, as some poor component selections made the stock configuration wobble a bit too much. He replaced some flimsy standoffs as well as swapping in some bushings he salvaged from dead inkjet printers, and the movement got a lot tighter.

Despite the fact that the version of Grbl flashed onto the engraver’s cloned Arduino Uno supports Z leveling, it’s not actually enabled out of the box. [Robson] just needed to add some extra wiring to use the spindle’s bit as a probe on the copper clad board. He also went ahead and updated to the latest version of Grbl, as the one which ships with the machine is fairly old.

He wraps up the post by going through his software workflow on GNU/Linux, which is useful information even if you’ve taken the completely DIY route for your PCB mill. If you’d like to know more about the ins and outs of milling your own boards, check out this excellent primer by [Adil Malik].

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Temperature Controlled Fan Keeps Printer Cool

September 11, 2018 by Tom Nardi 15 Comments

There are many annoying issues associated with desktop 3D printers, but perhaps none are trickier than keeping the machine at the proper temperature. Too cold, and printed parts can warp or fail to adhere to the bed. Too hot, and the filament can get soft and jam, or the motors will start clanking and missing steps. High-end industrial 3D printers have temperature-controlled enclosures for precisely this reason, but the best you can hope for with a printer that’s little more than some aluminum extrusion and an Arduino is a heated bed that helps but is no substitute for the real thing.

Like many 3D printer owners chasing perfect prints, [Steve Thone] ended up putting his machine into a DIY enclosure to help keep it warm. Unfortunately, there gets to be a point when things get a little too hot inside the insulating cube. To address this issue, he put together a simple but very elegant temperature controlled fan to vent the enclosure when the internal conditions go above the optimal temperature.

[Steve] picked up the digital temperature controller on Amazon for about $4 USD, and found a 60 mm fan in the parts bin. He then came up with a clever two-part printed enclosure that slides together to make the fan and controller one unit which he can place in a hole he cut in the enclosure.

A lot of attention was paid to the front panel of the device, including mid-print filament swaps to create highlighted text and separate buttons printed in different colors. The end result is a very professional looking interface that involved relatively little manual labor; often a problem when trying to come up with nice looking panels.

Whether it’s to keep from breathing ABS fumes, or to quiet the thing down enough so you can get some sleep, it looks like an enclosure of some type is becoming the latest must-have 3D printer accessory.

ATX Adapter For The IBM PCJr Now Available

September 10, 2018 by Tom Nardi 4 Comments

We’ve mentioned previously the challenges that come with maintaining vintage computers which in some cases are pushing 40 years old. Components, even high quality ones, eventually fail and need to be replaced. Now if it’s a fairly popular vintage machine, replacement parts usually aren’t too hard to come by. But what if you’re dealing with a machine that’s not just vintage, but was also such a commercial flop that parts are scarce?

Such is the life for anyone who owns one of the 500,000 IBM PCJrs that Big Blue managed to get out of the door during the year or so the product was on the market. As [AkBKukU] found, a replacement AC adapter for the odd-ball computer was going to cost more than what he paid for the thing, so he set to work on creating an adapter so he could use a modern ATX PSU on the machine. After a couple of months of ironing out the kinks, the design is finally ready for consumption.

In the end, the PCB design itself is quite simple. It’s really just a matter of switching around some pins from the standard ATX plug to the edge connector on the PCJr. There’s also a connector for powering a floppy drive, as well as headers for a fan and power switch.

[AkBKukU] has come up with two ways to use the adapter. You can either go with a standard ATX PSU, in which case it will need to sit outside the machine due to its size, or use a PicoPSU which allows you to keep the whole thing internal. If you don’t mind spending the cash, the PicoPSU method is a much cleaner installation that still provides plenty of power. Depending on which route you take, there are different 3D printed plates to adapt the computer’s rear panel to fit the new hardware.

All the files to build your own version are in the GitHub repository, and [AkBKukU] is doing some low volume runs of both kits and assembled adapter. If this project looks familiar, it’s because we reported on it back when it was still a hand-scratched PCB that didn’t always work as expected.

[Thanks to Gregg for the tip.]

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Direction Finding And Passive Radar With RTL-SDR

September 10, 2018 by Tom Nardi 19 Comments

To say that the RTL-SDR project revolutionized hacker’s capabilities in the RF spectrum would be something of an understatement. It used to be that the bar, in terms of both knowledge and hardware, was so high that only those truly dedicated were able to explore the radio spectrum. But today anyone with $20 can pick up an RTL-SDR device, combine it with a wide array of open source software, and gain access to a previously invisible world.

That being said, RTL-SDR is usually considered an “Economy Ticket” to the world of RF. It gets your foot in the door, but experienced RF hackers are quick to point out you’ll need higher-end hardware if you want to start doing more complex experiments. But the KerberosSDR may soon change the perception of RTL-SDR derived hardware. Combining four R820T2 SDRs on a custom designed board, it allows for low-cost access to high concept technologies such as radio direction finding, passive radar, and beam forming. If you get bored with that, you can always just use it as you would four separate RTL-SDR dongles, perfect for applications that require monitoring multiple frequencies such as receiving trunked radio.

KerberosSDR (which was previously known as HydraSDR) is a collaborative effort between the Othernet engineering team and the folks over at RTL-SDR.com, who earlier in the year put out a call for an experienced developer to come onboard specifically for this project. Tamás Peto, a PhD student at Budapest University of Technology and Economics, answered the call and has put together a system which the team plans on releasing as open source so the whole community can benefit from it. In the videos after the break, you can see demonstrations of the direction finding and passive radar capabilities using an in-development version of KerberosSDR.

As for the hardware, it’s a combination of the RTL-SDR radios with an onboard GPIO-controlled wide band noise source for calibration, as well as an integrated USB hub so it only takes up one port. Everything is wrapped up in a shielded metal enclosure, and the team is currently experimenting with a header on the KerberosSDR PCB that would let you plug it directly into a Raspberry Pi or Tinkerboard.

The team hopes to start final hardware production within the next few months, and in the meantime has set up a mailing list so interested parties can stay in the loop and be informed when preorders start.

If you can’t wait until then, we’ve got a detailed write-up on DIY experiments with passive radar using RTL-SDR hardware, and you can always use your browser if you want to get your radio direction finding fix.

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Cheap RC Boat Turned Weirdly Capable Seaplane

September 9, 2018 by Tom Nardi 8 Comments

What do you get when you combine a cheap RC boat from Walmart, foam board, a couple powerful motors, and some aluminum cans? Most people would just end up with a pile of garbage, but we’ve already established [Peter Sripol] is fairly far from “most people”. In his hands, this collection of scraps turns into an almost unbelievably nimble seaplane, despite looking like something out of a TailSpin and Mad Max crossover episode.

In his latest YouTube video, [Peter] takes viewers through the process of turning one of these rather lame RC boats into an impressive flying machine. His took inspiration from the Sikorsky S-38, an American amphibious aircraft introduced in 1928. The S-38 looked like a fairly traditional boat bolted to the bottom of a set of huge wings, so it’s little surprise that he patterned this build after it.

The construction of the seaplane is very simple, and boils down to cutting some big wings out of foam board, using some sticks to give it some rigid framing, and putting a tail on it. The biggest problem is that the boat’s hull lacks the “steps” that a seaplane would have, so it’s not an ideal shape to lift out of the water. But with enough thrust and a big enough control surface, it all works out in the end.

Which is in effect the principle by which the whole plane flies. There’s a large elevator cantilevered far astern to help leverage the boat out of the water, but otherwise all other control is provided by differential thrust between the two top mounted motors. The lack of a rudder does make its handling a bit sluggish in the water, but it obviously has no problem once it’s airborne.

If [Peter] and his foam board artistry seem familiar, it’s probably from the not one but two homemade aircraft he built with shockingly similar techniques to this current project.

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SMART Response XE Gets Wireless Bootloader

September 8, 2018 by Tom Nardi 9 Comments

A few months back we first brought word of the progress being made in unlocking the SMART Response XE, an ATmega128RFA powered handheld computer that allowed teachers to create an interactive curriculum in the days before all the kids got Chromebooks. Featuring 2.4 Ghz wireless communication, a 384×160 LCD, and a full QWERTY keyboard, schools paid around $100 each for them 2010. Now selling for as little as $5 on eBay, these Arduino-compatible devices only need a little coaxing and an external programmer to get your own code running.

The previous post inspired [Larry Bank] to try his hand at hacking the SMART Response XE, and so far he’s made some very impressive progress. Not only has he come up with his own support library, but he’s also created a way to upload Arduino code to the devices through their integrated 802.15.4 radio. With his setup, you no longer need to open the SMART Response XE and attach a programmer, making it much easier to test and deploy software.

[Larry] has written up a very detailed account of his development process, and goes through the trouble of including his ideas that didn’t work. Getting reliable communication between two of these classroom gadgets proved a bit tricky, and it took a bit of circling around until he hit on a protocol that worked.

The trick is that you need to use one SMART Response XE attached to your computer as a “hub” to upload code to other XEs. But given how cheap they are this isn’t that big of a deal, especially considering the boost in productivity it will net you. [Larry] added a 5 x 2 female header to his “hub” XE so he could close the device back up, and also added a physical power switch. In the video after the break, you can see a demonstration of the setup sending a simple program to a nearby XE.

Between this wireless bootloader and the Arduboy compatibility covered previously, we’d suggest you get your SMART Response XE now. We wouldn’t be surprised if the prices of these things start going up like they did with the IM-ME. Continue reading “SMART Response XE Gets Wireless Bootloader” →