Wood game piece being carved by a CNC mill with a hacked rotary axis

This $12 CNC Rotary Axis Will Make Your Head Spin

May 15, 2023 by 20 Comments

[legolor] brings us a great, cheap rotary axis to add to your small 3 axis CNC mills. How are you going to generate G-Code for this 4th axis? That’s the great part, and the hack, that [legolor] really just swapped the Y axis for the rotation. To finish the workflow and keep things cheap accessible to all there’s a great trick to “unwrap” your 3D model so your CAM software of choice thinks it’s still using a linear Y axis and keeps your existing workflow largely intact. While this requires an extra step in Blender to do the unwrapping, we love the way this hack changes as little of the rest of your process as possible. The Blender script might be useful for many other purposes too.

Wood game pieces carved from wood by a CNC mill with a hacked rotary axis

The results speak for themselves too! We thought the 3D printed parts were suspect in a CNC setup, but for the small scale of game pieces and milling wood, the setup is stable enough to produce a surprisingly accurate and detailed finish. If you want to try the same approach with something larger or a tougher material, [legolor] has a suggestion of a tailstock setup that’s still under $100 USD. Continue reading “This $12 CNC Rotary Axis Will Make Your Head Spin” →

A 3D printed copper aerospike engine cutaway showing the intricate, organic-looking channels inside. It is vaguely reminiscent of a human torso and lungs.

3D Printed Aerospike Was Designed By AI

May 8, 2023 by 36 Comments

We’re still in the early days of generatively-designed objects, but when combined with the capabilities of 3D printing, we’re already seeing some interesting results. One example is this new copper aerospike engine. [via Fabbaloo]

A collaboration between startups Hyperganic (generative AI CAD) and AMCM (additive manufacturing), this 800 mm long aerospike engine may be the most complicated 3D print yet. It continues the exciting work being done with 3D printing for aerospace applications. The complicated geometries of rocket nozzles of any type let additive manufacturing really shine, so the combination of generative algorithms and 3D printed nozzles could result in some big leaps in coming years.

Aerospikes are interesting as their geometry isn’t pressure dependent like more typical bell-shaped rocket nozzles meaning you only need one engine for your entire flight profile instead of the traditional switching mid-flight. A linear aerospike engine was one of the main selling points for the cancelled VentureStar Space Shuttle replacement.

This isn’t the only generative design headed to space, and we’ve covered a few projects if you’re interested in building your own 3D printed rocket nozzles or aerospike engines. Just make sure you get clearance from your local aviation regulator before your project goes to space!

Spice Up The Humble 16×2 LCD With Big Digits

April 7, 2023 by 16 Comments

The 16×2 LCD display is a classic in the microcontroller world, and for good reason. Add a couple of wires, download a library, mash out a few lines of code, and your project has a user interface. A utilitarian and somewhat boring UI, though, and one that can be hard to read at a distance. So why not spice it up with these large-type custom fonts?

As [upir] explains, the trick to getting large fonts on a display that’s normally limited to two rows of 16 characters each lies in the eight custom characters the display allows to be added to its preprogrammed character set. These can store carefully crafted patterns that can then be assembled to make reasonable facsimiles of the ten numerals. Each custom pattern forms one-quarter of the finished numeral, which spans what would normally be a two-by-two character matrix on the display. Yes, there’s a one-pixel wide blank space running horizontally and vertically through each big character, but it’s not that distracting.

Composing the custom patterns, and making sure they’re usable across multiple characters, is the real hack here, and [upir] put a lot of work into that. He started out in Illustrator, but quickly switched to a spreadsheet because it allowed him to easily generate the correct binary numbers to pass to the display for each pattern. It seems to have really let his creative juices flow, too — he came up with 24 different fonts! Our favorite is the one he calls “Tron,” which looks a bit like the magnetic character recognition font on the bottom of bank checks. Everyone remembers checks, right?

Hats off to [upir] for a creative and fun way to spice up the humble 16×2 display. We’d love to see someone pick this up and try a complete alphanumeric character set, although that might be a tall order with only eight custom characters to work with. Then again, if Bad Apple on a 16×2 is possible…

Continue reading “Spice Up The Humble 16×2 LCD With Big Digits” →

An Old Netbook Spills Its Secrets

March 27, 2023 by 35 Comments

For a brief moment in the late ’00s, netbooks dominated the low-cost mobile computing market. These were small, low-cost, low-power laptops, some tiny enough to only have a seven-inch display, and usually with extremely limiting hardware even for the time. There aren’t very many reasons to own a machine of this era today, since even the cheapest of tablets or Chromebooks are typically far more capable than the Atom-based devices from over a decade ago. There is one set of these netbooks from that time with a secret up its sleeve, though: Phoenix Hyperspace.

Hyperspace was envisioned as a way for these slow, low-power computers to instantly boot or switch between operating systems. [cathoderaydude] wanted to figure out what made this piece of software tick, so he grabbed one of the only netbooks that it was ever installed on, a Samsung N210. The machine has both Windows 7 and a custom Linux distribution installed on it, and with Hyperspace it’s possible to switch almost seamlessly between them in about six seconds; effectively instantly for the time. Continue reading “An Old Netbook Spills Its Secrets” →

Spin Up To Speed With This Stroboscope

March 15, 2023 by 3 Comments

A stroboscope is not the most common tool, and while they can be purchased fairly inexpensively from various online stores, they are straightforward enough tools that plenty of us could build our own mostly from parts laying around. The basic idea is to shine a flashing light on a spinning object, and when it appears stationary the stroboscope will indicate the rotational speed. There are a few specialty parts that might not be in everyone’s parts drawers, though, and [John] shows us the ins-and-outs of his own DIY stroboscope.

The effect relies on extremely precise timing, and as such the most important part of a build like this is making sure to get the LED circuitry correct so its duty cycle and frequency can be tightly controlled. [John] is using a PT4115E driver board for the LED, and is using it to power a 1W white LED which also includes its own heat sink and lens. The controls for the stroboscope are handled by an ATtiny1614 microcontroller which shows its pulse rate on a small screen. The user can control the rate the LED flashes with simple controls, and when the spinning object appears to come to a stop the only thing left to do is read this value off of the screen.

While it might seem like an overly niche tool, stroboscopes have plenty of day-to-day uses. Older cars that used a central distributor made use of a specialty stroboscope called a timing light in order to properly advance the ignition timing of the engine. They also retain some use in medical applications, and plenty of older readers may be familiar with their use adjusting the speed on record players. They can also be used to make sure the shutter speeds on cameras are calibrated correctly.

Continue reading “Spin Up To Speed With This Stroboscope” →

A Pi Pico plugged into a breadboard, with jumpre wires going away from its pins to an SPI flashing clip, that's in turn clipped onto an SPI flash chip on a BeagleBone board

Programming SPI Flash Chips? Use Your Pico!

March 6, 2023 by 10 Comments

At this point, a Pi Pico is equivalent to a bag full of programmers and debugging accessories. For instance, when you want to program an SPI flash chip, do you use one of those wonky CH341 dongles, or perhaps, even a full-on Raspberry Pi with a Linux OS? If so, it might be time to set those two aside – any RP2040 board can do this now. This is thanks to work of [stacksmashing] who implemented serprog protocol for the RP2040, letting us use a Pi Pico with stock flashrom for all our SPI flash chip needs.

After flashing the code to your RP2040 board, all you need to do is to wire your flash chip to the right pins, and then use the serprog programmer type in your flashrom commandline – instructions are available on GitHub along with the code, as you’d expect. Don’t feel like installing flashrom, or perhaps you happen to run Windows and need a flasher in a pinch? [stacksmashing] has a WebSerial-based SPI flasher tool for you, too, and shows it off with a fancy all-the-pinouts board of his own making.

This kind of tool is indispensable – you don’t need to mod one of these CH341 programmers to fix the bonkers 5 V default IO, or keep an entire Linux computer handy when you likely already have one at your fingertips. All in all, yay for one more RP2040 trick up our sleeve – this SPI flashing helper joins an assortment of applets for SWD, JTAG, UART, I2C and CAN, and in a pinch, your Pi Pico will also work as a digital and analog logic analyzer or an FPGA playground.

 

TRS-80 Model 100 Inspires Cool Cyberdeck Build, 40 Years Down The Line

March 4, 2023 by 19 Comments

The TRS-80 Model 100 was a strange beast. When it debuted in 1983, it resembled nothing that was available at the time, and filled a gap between desktop computers and the mostly-not-invented-yet laptop segment of the market. Collectors covet these machines, but they’re getting harder to find four decades later. So, if you want one, you just might have to roll your own.

Honestly, it doesn’t appear [Roberto Alsina]’s purpose here we to recreate the Model 100 per se, but rather to take inspiration from its oddball form factor and experiment with the latest components. The design elements from the original that [Roberto]’s creation most strongly echo are the screen with the extreme landscape aspect ratio and the somewhat compressed keyboard. The latter is based on the cheapest mechanical 65% keyboard available, while the former is a 1920×480 LCD display intended for automotive applications. The display seems like it put up a fight, between its need for a custom HDMI cable to connect it to the Radxa Zero SBC under the hood as well as the custom kernel needed to support it.

Along with a USB hub for IO and some 18650s for power, everything went into a 3D printed case with considerably sleeker lines than the Model 100. It’s worth pointing out that [Roberto] didn’t have much experience with design or 3D printing when he kicked off this project. We love to see people stretching their skills like that, and we think the results are great in this case. We’ve seen a lot of Model 100 retrofits and brain transplants, but this may be the first time we’ve seen a build quite like this.