Incandescent 7-Segment Displays Are Awesome

April 20, 2021 by 17 Comments

When we think of 7-segment displays as the ubiquitous LED devices that sprung into popularity in the 1970s. However, numbers have existed for a lot longer than that, and people have wanted to know what the numbers are for quite some time, too. Thus, a variety of technologies were used prior to the LED – such as these magnificent incandescent 7-segment displays shown off by [Fran Blanche].

The displays are basic in concept, but we imagine a little frustrating in execution. Electronics was tougher back in the days when valves needed huge voltages and even a basic numerical display drew a load of current. Built to industrial-grade specifications, they’re complete with a big heatsinking enclosure and rugged gold-plated connectors. [Fran] surmises that due to the likely military applications of such hardware, the filaments in the bulbs were likely built in such a way as to essentially last indefinitely. The glow of the individual segments has a unique look versus their LED siblings; free of hotspots and the usual tapered shape on each segment. Instead, the numerals are pleasingly slab-sided for a familiar-but-not-quite aesthetic.

[Fran] demonstrates the display running with a CD4511B BCD-to-7-segment decoder, hooked up with a bunch of 3904 power transistors to get the chip working with filament bulbs instead of LEDs. It’s a little fussy, but the displays run great with the hardware sorted.

We’d love to see these used on a very heavy ridiculous watch; nixies aren’t the only game in town after all. If you do happen to make one, be sure to let us know. Video after the break.

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A Look At The Most Aerodynamic Cars Ever Built

April 20, 2021 by 77 Comments

Whether gasoline, diesel, or electric, automakers work hard to wring every last drop of mileage out of their vehicles. Much of this effort goes towards optimising aerodynamics. The reduction of drag is a major focus for engineers working on the latest high-efficiency models, and has spawned a multitude of innovative designs over the years. We’ll take a look at why reducing drag is so important, and at some of the unique vehicles that have been spawned from these streamlining efforts.

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LED Hack Teaches DJI Mini 2 Drone New Tricks

April 20, 2021 by 18 Comments

Despite its diminutive proportions, the thrust to weight ratio of the DJI Mini 2 is high enough that it can carry a considerable amount of baggage. So it’s no surprise that there’s a cottage industry of remotely controlled payload releases that can be bolted onto the bottom of this popular quadcopter. But [tterev3] wanted something that would integrate better with DJI’s software instead of relying on a separate transmitter.

As explained in the video below, his solution was to tap into the signals that control the RGB LED on the front of the drone. Since the user can change the color of the LED at any time with the official DJI smartphone application, decoding this signal to determine which color had been selected is like adding several new channels to the transmitter. In this case [tterev3] just needed to decode a single color to use as a “drop” signal, but it’s not hard to imagine how this concept could be expanded to trigger several different actions with a few more lines of code.

Examining the LED control signal.

[tterev3] wrote some software to decode the 48 bits of data being sent to the LED with a PIC18F26K40 microcontroller, which in turn uses an L9110H H-Bridge to control a tiny gear motor. To get feedback, he’s using a small magnet glued to the release arm and a Hall-effect sensor.

Concerned about how much power he could realistically pull from a connection that was intended for an LED, he gave the release its own battery that is slowly charged while the drone is running. You could argue that since the motor only needs to fire up once to drop the payload, [tterev3] probably could have gotten away with not recharging it at all during the flight. But as with the ability to decode additional color signals, the techniques being demonstrated here hold a lot of promise for future development.

Folks have been strapping additional hardware to commercial quadcopters for years, but modifications like this one that actually let the craft release its payload and fly away hold particular promise for environmental monitoring and building mesh communication networks.

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AI Makes Linux Do What You Mean, Not What You Say

April 20, 2021 by 30 Comments

We are always envious of the Star Trek Enterprise computers. You can just sort of ask them a hazy question and they will — usually — figure out what you want. Even the automatic doors seemed to know the difference between someone walking into a turbolift versus someone being thrown into the door during a fight. [River] decided to try his new API keys for the private beta of an AI service to generate Linux commands based on a description. How does it work? Watch the video below and find out.

Some examples work fairly well. In response to “email the Rickroll video to Jeff Bezos,” the system produced a curl command and an e-mail to what we assume is the right place. “Find all files in the current directory bigger than 1 GB” works, too.

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Adjustable, Piston-Damped Hammer

April 19, 2021 by 27 Comments

When all you have is a hammer, every problem is a constant quest for an even better hammer, as the popular saying goes. At least, that seems to be [Ebenisterie Éloïse]’s situation. She wanted a deadblow hammer that not only had an aesthetically pleasing wood and brass construction, but also one that included adjustable dampers to make sure that each hammer swing is as efficient as possible.

For those unfamiliar with specialty hammers, dead blow hammers typically have some movable mass such as sand or lead shot within the hammer head. This mass shifts forward when the hammer strikes an object, reducing rebound of the hammer off of the object and transferring more energy into each strike. This hammer omits a passive mass in favor of four custom-machined brass tubes, each of which holds a weighted fluid, a spring, and brass weight. Each piston acts as a damper in a similar way to a shock absorber on a vehicle, and a screw and o-ring at the top of each one allows them to be adjustable by adding different weight fluids as needed. Some detailed testing of the pistons shows a marked improvement over any of the passive mass varieties as well.

Not only is this an incredible amount of detail and precision for a tool that is often wielded in a non-precise way (at least among those of us for who aren’t skilled craftspeople), but it is also made out of wood, leather, and brass which gives it an improved look and feel over a plastic and fiberglass hammer that is typical of most modern deadblow hammers. It even rivals this engineer’s hammer with its intricate custom engraving in craftsmanship alone.

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Inside A DEC Hard Drive

April 19, 2021 by 40 Comments

A lot of technology from the not-so-distant past doesn’t resemble modern versions very much. For a case in point, look at the DEC RS08 disk drive meant to pair with a circa 1970 PDP-8. Paired with an RF08 controller, this was state of the art, holding 262K 12-bit words with a blistering access speed of almost 63K/second unless you were plugged into 50Hz AC when it was closer to 50K/second. [Uniservo] had the disk unit, but not the controller. Someone else had a controller, but no disk drive. So [Uniservo] is shipping the disk to its new owner in a move worthy of a Reeses’ Peanutbutter Cup. The problem? The disk is super fragile and shipping is risky, so he decided to remove the platter for separate packing. Good thing for us, because we get a peek inside.

The nickel-cobalt platter looks like a thick LP record with heads underneath. As you might guess from the data transfer specification, the motor was just a common AC motor that rotated the platter against the head.

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Smart Pet Feeder Is Well Engineered

April 19, 2021 by 19 Comments

Having pets can sometimes be more demanding than raising kids. Pet owners obviously love and adore their pets, but anything that can be done to reduce their “chores” can be a welcome relief. One big pain point is feeding them at the right time and in the right amount, especially when it comes to cats. As the saying goes, “Dogs have Masters, Cats have Staff! ”

[Sebastian] had had it with his cat [Strachu] nagging him at odd hours for food. Luckily, [Sebastian] is a skilled maker, and his IoT Cat Feeder is not only practical, but also extremely well engineered. He designed and built it from scratch, and the beautiful, final version shows the effort he put in to it. His requirements were quite straightforward. It had to integrate with his home automation system, had to dispense food based on a regular schedule, send him a notification at other times of the day when the feeder detected the cat so he could decide if the cat deserved a special treat or not, and allow him to manually dispense cat food. Finally, he also wanted it to be easy to take apart so he could wash the parts that are in contact with food.

For the electronics, [Sebastian] designed a custom board to hold the ESP12F module and all the other associated parts. Everything, other than the stepper motor is mounted on the PCB. A PIR sensor is used for cat detection. A piezo buzzer lets the cat know that food is ready. A push button can be used to manually dispense food when required. The ESP8266 is flashed with ESPhome which allows control via simple yet powerful configuration files and control them remotely through the Home Assistant addon. If you’re interested in taking a look under the hood, [Sebastian] walks through some of the key code blocks on the ESP side, as well as the various configuration and setting options for the Home Assistant.

But by far the most effort he needed was in getting the mechanical design perfected. He had to go through several rounds of prototype iterations – after all, his cat deserved the very best in feeder design. The basic parts of the design are simple – a stepper motor drives an auger that pushes the cat food from the main container and deposits it in the bowl. Check out the detailed assembly instructions and pictures on his blog. The best part of his design is how easy it is to take it apart the feeder for cleaning. The stepper motor is held in place by a snap fit end piece without using any screws. The main body then just slides out from the top of the electronics box. Check out [Sebastian]’s cat feeder video after the break for details.

If this design makes you hanker to make one for your cat too, head over to his blog post and provide your mail address and [Sebastian] will send all the files for the project.

If your cat isn’t satisfied with dry food nuggets, you probably ought to build this Automated Cat Feeder That Handles Wet Food With Aplomb.

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