PCB Bring-Up Hack Chat

Join us on Wednesday, April 15 at noon Pacific for the PCB Bring-Up Hack Chat with Mihir Shah and Liam Cadigan!

The printed circuit design process is pretty unique among manufacturing processes. Chances are pretty good that except for possibly a breadboard prototype, the circuit that sits before you after coming back from assembly has only ever existed in EDA software or perhaps a circuit simulator. Sure, it’s supposed to work, but will it?

You can — and should — do some power-off testing of new boards, but at some point you’re going to have to flip the switch and see what happens. The PCB bring-up process needs to be approached carefully, lest debugging any problems that crop up become more difficult than need be. Mihir and Liam from inspectAR will discuss the bring-up process in depth, offering tips and tricks to make things go as smoothly as possible, as well as demonstrating how the inspectAR platform can fit into that process, especially with teams that are distributed across remote sites. If your board releases the Magic Smoke, you’ll want to know if it’s your design or an assembly issue, and an organized bring-up plan can be a big help.

Note: Liam will be doing a simulcast web demo of inspectAR via Zoom. ​

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, April 15 at 12:00 PM Pacific time. If time zones have got you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

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Edge-Lit 7-Segments Clock The New Normal

People keep saying that time has lost all meaning now, but we’re still over here divvying up the days with hacks. Most of the hacks you see here are open source. But if you want something even more transparent to meter out the meaninglessness, we invite you to make one of these clearly awesome see-through clocks, which happens to be both.

A word of warning though — according to [GeekMomProjects], this is an incredibly fiddly build with tight tolerances everywhere that acrylic meets acrylic or an LED strip. We can see how it might be like forcing fragile puzzle pieces together. Since the whole thing is crystal clear acrylic, light is going to go everywhere.

[GeekMomProjects] cleverly blocked the escaping light by painstakingly applying non-conductive adhesive foil to the edges of all the smaller pieces. In spite of all that work, we think it would be worth it to have such a fantastic timepiece glowing away the hours somewhere in the house.

Electronically speaking, this beauty is pretty simple. The lights run off of an ItsyBitsy M4 Express, and the time is separately fetched with an ESP8266. [GeekMomProjects] had so much fun that she made one with seconds and one without. Check out their RGB dance routine after the break.

If you prefer your blinky 7-segment clocks a bit more utilitarian, here’s a clock made of shelves.

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So What Is Protein Folding, Anyway?

The current COVID-19 pandemic is rife with problems that hackers have attacked with gusto. From 3D printed face shields and homebrew face masks to replacements for full-fledged mechanical ventilators, the outpouring of ideas has been inspirational and heartwarming. At the same time there have been many efforts in a different area: research aimed at fighting the virus itself.

Getting to the root of the problem seems to have the most potential for ending this pandemic and getting ahead of future ones, and that’s the “know your enemy” problem that the distributed computing effort known as Folding@Home aims to address. Millions of people have signed up to donate cycles from spare PCs and GPUs, and in the process have created the largest supercomputer in history.

But what exactly are all these exaFLOPS being used for? Why is protein folding something to direct so much computational might toward? What’s the biochemistry behind this, and why do proteins need to fold in the first place? Here’s a brief look at protein folding: what it is, how it happens, and why it’s important.

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Altium Has Its 2kicad Moment

Around these parts we tend to be exponents of the KiCad lifestyle; what better way to design a PCBA than with free and open source tools that run anywhere? But there are still capabilities in commercial EDA packages that haven’t found their way into KiCad yet, so it may not always be the best tool for the job. Altium Designer is a popular non-libre option, but at up to tens of thousands of USD per seat it’s not always a good fit for users and businesses without a serious need.

It’s hard to find an exciting photo of a dialog box

What do you do as a KiCad user who encounters a design in Altium you’d like to work with? Well as of April 3rd 2020, [Thomas Pointhuber] has merged the beginnings of a native Altium importer into KiCad which looks to be slated for the 6.0 release. As [Thomas] himself points out in the patch submission, this is hardly the first time a 3rd party Altium importer has been published. His new work is a translation of the Perl plugin altium2kicad by [thesourcerer8]. And back in January another user left a comment with links to four other (non-KiCad) tools to handle Altium files.

If you’d like to try out this nifty new feature for yourself, CNX has a great walkthrough starting at building KiCad from source. As for documents to test against the classic BeagleBone Black sources seen above can be found at on GitHub. Head past the break to check out the very boring, but very exciting video of the importer at work, courtesy of [Thomas] himself. We can’t wait to give this a shot!

Thanks for the tip [Chris Gammell]!

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NASA Needs Help From Gamers And Citizen Scientists

NASA would like you to help them explore — not space — but the bottom of the ocean. For now, you’ll need an Apple device, although an Android version is in the works. While it might seem strange for the space agency to look underwater, the images they need to process are from fluid-lensing cameras that use techniques originally meant to remove distortion from the atmosphere from pictures of outer space. Turns out they can also unravel distortion caused by the ocean and clearly image coral reefs.

The phone app is in the form of a game and, according to NASA, even a first grader could play it. In the game, you are in command of an ocean research vessel, the Nautilus. You dive to examine coral and identify what you see. The game generates training data for a supercomputer at the Ames Research Center so it can recognize coral types even when taken with more conventional cameras.

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Quieting Down A Bandoneon Accordion With MIDI

The bandoneon, known as the tango accordion, is quite a loud instrument to practice within the confines of an apartment, and could possibly lead to some neighborly disputes. [HLB] enjoyed playing his but wanted a way to turn down the volume a bit without, in consideration to his neighbors. Instead of building a whole soundproof room, he decided to throw Arduino’s and MIDI at the problem.

Bandoneons, like all accordions, are operated by pushing air from manually pumped bellows through a series of reeds, which are each opened and closed by a valve mechanism. [HLT] turned each valve lever into a simple on/off switch by attaching a magnet, with hall-effect sensors on long custom PCBs next to each row of valves. The hall effect sensors are connected to I2C I/O expander ICs which connect to an Arduino Nano, one for each side of the instrument, which sends out MIDI messages via serial. Everything is mounted inside what looks like quite an old instrument with Blu Tack to avoid having to make a lot of permanent modifications.

The bandoneon still functions normally with no permanent modifications, so to play with MIDI-only the bellow is simply not pumped. This means [HLB] can’t modulate the MIDI velocity (loudness) while playing, which he admits is a limitation but better than not playing at all. He does, however, note that he could add a pressure sensor inside the bellow if we wanted to add velocity to the midi output when neighbourliness isn’t a consideration. On the audio output side [HLB] built a small stand-alone synthesizer with an Odroid SBC running FluidSynth and a HiFi shield.

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Simple Demo Shows The Potential Of Magnetic Gears

We’ve probably all used gears in our projects at one time or another, and even if we’re not familiar with the engineering details, the principles of transmitting torque through meshed teeth are pretty easy to understand. Magnetic gears, though, are a little less intuitive, which is why we appreciated stumbling upon this magnetic gear drivetrain demonstration project.

[William Fraser]’s demo may be simple, but it’s a great introduction to magnetic gearing. The stator is a block of wood with twelve bolts to act as pole pieces, closely spaced in a circle around a shaft. Both ends of the shaft have rotors, one with eleven pairs of neodymium magnets arranged in a circle with alternating polarity, and a pinion on the other side of the stator with a single pair of magnets. When the pinion is spun, the magnetic flux across the pole pieces forces the rotor to revolve in the opposite direction at a 12:1 ratio.

Watching the video below, it would be easy to assume such an arrangement would only work for low torque applications, but [William] demonstrated that the system could take a significant load before clutching out. That could even be a feature for some applications. We’ve got an “Ask Hackaday” article on magnetic gears if you want to dive a little deeper and see what these interesting mechanisms are good for.

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