Make An Impression At The Bar With A CNC Coaster Plotter

If you’re anything like us, your success with the opposite sex at the bar wasn’t much to brag about. But imagine if you had only had this compact CNC polar plotter and could have whipped up a few custom coasters for your intended’s drink. Yeah, that definitely would have helped.

Or not, but at least it would have been fun to play with. This is actually an improved version of [bdring]’s original “Polar Coaster”. Version 2 is really just a more compact and robust version of the original. The new one has a custom controller for the steppers and pen-lift servo, and everything is mounted neatly to the main PCB. Where the original used a timing belt to drive the platter, the new one uses 3D-printed helical gears, and the steppers have been replaced by slimmer motors. It even has an SD card and smartphone UI, and the coasters look pretty good.

There’s no video of the new one, but you can see its predecessor in action below and imagine the possibilities. Snap a picture and have a line art rendition of someone plotted while you’re waiting for drinks? Just remember not to take any laser engraved wooden nickels.

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Bottom Of The Barrel Connector: Tell Us Your Socket Hacks

Sometimes you get an epiphany for a project that will change the world. A simple device, on a custom circuit board with inexpensive parts that will disrupt the status quo and make you a billion dollars in no time. Then there are the times where you need to throw scraps of copper at a prototyping board and strangle nine-volts out by any means necessary.

This is about the latter. In one of our Hack Chats, [Morning.Star] shared a couple of images wherein a barrel connector was needed, but there was no time to wait for one in the mail. Necessity birthed the most straightforward solution which did not involve shredding a power adapter’s plug. There is no link, [Stuart Longland] aka [Redhatter] screen-capped the image exchange and reminded us on the tip line.

Chances are you’ve faced this problem yourself. Everyone has a box of old wall warts somewhere, exhibiting a wide range of barrel connector sizes. If you can’t take the easy route of cutting off the connectors, what’s your go-to trick? Alligator clips are a horrid approach, and there aren’t really any clear winners that come to mind. [Morning.Star’s] hack is actually quite respectable! It appears to be a roll of copper (perhaps from tubing?) bent for a bit of spring tension on the outside of the barrel. The inside is contacted by thick copper wire with a kink to again provide spring action.

So, spill the beans. What’s your barrel connector trick and does it work reliably?

A Daring Search For Answers In Soyuz Mystery

If you happened to tune into NASA TV on December 11th, you’d have been treated to a sight perhaps best described as “unprecedented”: Russian cosmonauts roughly cutting away the thermal insulation of a docked Soyuz spacecraft with a knife and makeshift pair of shears. Working in a cloud of material ripped loose during the highly unusual procedure, cosmonauts Oleg Kononenko and Sergey Prokopyev were effectively carving out their own unique place in space history. Their mission was to investigate the external side of the suspicious hole in the Soyuz MS-09 capsule which caused a loss of air pressure on the International Space Station earlier in the year.

That astronauts don’t generally climb out the hatch and use a knife to hack away at the outside of their spacecraft probably goes without saying. Such an event has never happened before, and while nobody can predict the future, odds are it’s not something we’re likely to see again. Keep in mind that this wasn’t some test capsule or a derelict, but a vehicle slated to return three human occupants to Earth in a matter of days. Cutting open a spacecraft in which human lives will shortly be entrusted is not a risk taken likely, and shows how truly desperate the Russian space agency Roscosmos is to find out just who or what put a hole in the side of one of their spacecraft.

Close inspection from the inside of the spacecraft confirmed the hole wasn’t made by an impact with a micrometeorite or tiny piece of space junk as was originally assumed. It appears to have been made with a drill, which really only allows for two possible scenarios: intentional sabotage or a mistake and subsequent cover-up. In either event, a truly heinous crime has been committed and those responsible must be found. As luck would have it the slow leak of air pressure was detected early and the hole was patched before any damage was done, but what if it hadn’t?

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Bonanza Of Keyswitch Datasheets Fills Our Decks With Clack

Mechanical keyboards use switches of a few different types. But even those types include myriad variations. How’s a hacker to know just exactly what equipment is out there?

For example, if you grab a fellow cube-farmer’s mechanical keyboard (possibly because they clacked on their Cherry Blue’s just one too many times) and angrily rip off a few keycaps to show you’re serious, what do you see? In most cases you expect to see the familiar color and stem shape of a Cherry MX switch or one of its various clones. But you may find a square box around it like a Kailh Box switch. Or the entire stem is a box (with no +) like a Matias switch. Or sometimes it looks like a little pig snout, making it a Kailh Choc.

There is a fairly wide variety of companies which make key switches suitable for use in a keyboard. Many hew to the electrical and mechanical standards implicitly created by the dominant Cherry GmbH’s common switches but not all. So if you’re designing a PCB for such a keyboard and want to use odd switches, you need to check out the Keyboardio keyswitch_documentation repo!

The keyswitch_documentation repo is an absolute treasure trove of hard to find keyswitch datasheets. Finding official information on Cherry MX switches isn’t too hard (keyswitch_documentation has 22 data sheets for MX series switches, and four for ML). But those Kailh Choc’s? Good luck (here it is in keyswitch_documentation). Did you know Tai-Hao made Matias-esque switches as well as weird rubber keycaps? Well they do, and here’s the datasheet.

We’re keeping this one handy until the next time we need data sheets for weird switches. Make sure to send a note if you find something interesting in here that’s worth noting!

Ooops, Did We Just Close An Airport Over A UFO Sighting?

Picture this: it’s late in the evening on a freezing cold, dark, and windy December night in southern England, and an airport worker at Gatwick — London’s second international airport — sees something fly past in the gloom above the floodlights. The weather and darkness makes it difficult to see what the object was, but the report is phoned in to security. What was it? A flock of birds? A piece of plastic litter caught by the wind and blown through the night? In this case, the call is recorded as a drone. Because the magic D-word has been uttered, a security plan swings into action, the airport is put on a high state of readiness, and flights are suspended.

Gatwick by night, on an evening far less inclement than last week. News Oresund [CC BY 2.0].
Gatwick by night, on an evening far less inclement than last week. News Oresund [CC BY 2.0].
Thousands of people across the site are put on alert, watching for the drone. And of course, the drone reports roll in, and the story takes on a life of its own. People who have no idea what a drone looks like in the air are now expecting to see one, so of course when a flock of birds or a plastic bag caught by the wind crosses their peripheral vision they too are convinced that it is the drone. Night turns into day, there is a lull in the reports so the airport re-opens, only to be closed again following a fresh spate of sightings. Flights are diverted all across the country, and tens of thousands of passengers are stranded in the terminals.

No, it's not a speck of dirt on your screen, it's a drone! BBC (Fair use)
No, it’s not a speck of dirt on your screen, it’s a drone! BBC (Fair use)

There follows three days of airport closure drama. No photos emerge despite almost every one of the many thousands of people on the site having a camera phone from which they are Tweeting about the queues in the terminal. There is a grainy video, but it is indistinct, and crucially it doesn’t have anything in it that is identifiable as Gatwick. Meanwhile the police are frustrated in their search for the drone operators, who like their drone, prove difficult to pinpoint

During the third night a pair of arrests are announced, a local couple. The police have saved the day, the culprits are under lock and key. Everyone breathes a sigh of relief, the airport re-opens, and that’s the end of that. Except of course it isn’t, because inconveniently the pair are found to be blameless and released. When pressed during an interview, a police spokesman then makes the embarrassing admission that there is a possibility that there may never have been a drone at all.

You Couldn’t Make It Up

If these are the drone parts they've found, they're doing it wrong. Francis Wood [CC BY-SA 3.0]
If these are the drone parts they’ve found, they’re doing it wrong. Francis Wood [CC BY-SA 3.0]
You might imagine that this was the fictional plot of a thriller novel, but sadly not. All of the above is a tale of the last few days of events in the British news, save for most of the first paragraph which is our guess at how the first drone sightings may have happened. At the time of writing there remains the possibility that there could have been a drone over Gatwick, but given the current dearth of evidence it is one that seems tenuous. There are reports of drone wreckage, but since readers with long memories will recall UK police once identified RepRap parts as a 3D printed gun we’ll wait until we see it before we call it that.

If there was indeed a drone then of course we would like to see its operators brought to justice forthwith. But what concerns us at Hackaday are the implications the episode could still have for those of our community with an interest in multirotors. The usual clamour was made for Government to do something about it, and we know that would have meant a fresh set of onerous regulations for responsible multirotor owners while doing nothing about the criminals, because of course criminals have little regard for laws.

So if we are to glean anything from this sorry mess, we must examine it from several angles. Why is there a lack of drone detection technology in place? How should drone reports initially be treated and investigated on the ground? How should they be dealt with in official inquiries, and how then should lawmakers see them? This will inevitably have a British flavour to it because of the incident in question, but the points are just as valid worldwide.

When a Drone Report Comes In, We Need a Reliable Way to Evaluate It

An oft-shared drone identification guide for airline pilots, of uncertain provenance (phantompilots.com).

When we are told something new, it passes a process of evaluation in our minds. We look at the source, and weigh up the story itself. If a guy with crazy hair in the street tells us that the aliens have landed and are controlling the Prime Minister with a ray gun, it will probably be discounted. But if Hackaday tells us that someone has hacked a VGA chipset to work as a software-defined radio we’re guessing most of you would be very interested indeed.

When a fresh drone incident is reported it appears that this evaluation process has historically been defective. We have previously discussed official incident reports that come with no physical evidence of a drone, but contain descriptions of drones with capabilities unmatched even by jet fighter aircraft. It seems like any eyewitness report in which the culprit is named as a drone is automatically taken at face value no matter how unlikely it may be. The fact that a report may have come from a pilot is sometimes mentioned as a boost to its credibility, but that is a false assumption. A pilot who is not familiar with either how drones appear from a distance or what the capabilities of a drone are in the air can only be considered an unreliable witness, because while they may know a lot about aircraft they lack the required expertise for this judgement. So what can be done to help boost the quality of reporting and to immediately highlight credible reports while requiring more for dubious ones?

In the case of a near miss in open airspace there may be little effect on ground-based facilities, but at an airport such as Gatwick there can be no chances taken by the authorities. A drone collision on an aircraft on final approach could cause hundreds of fatalities, so upon receipt of a report they must have had little choice but to close the runways. There appears to have been a lack of drone detection technologies in place at Gatwick which means that the only source available to the airport would have been the eyewitnesses themselves, and since we have amply demonstrated the potential for eyewitness reports being unreliable then the current confusion becomes an inevitability. It is imperative that more reliable detection technologies be fitted or developed if necessary. This is especially true when precautionary shut-downs stretch past minutes or hours into world-news-making delays as happened in this instance.

Competent Police Investigations and Responsible Journalism on Drone Reports

The mass media tech story cycle. Our apologies to Gartner. Curve image: Jeremykemp [ CC BY-SA 3.0 ]
The mass media tech story cycle. Our apologies to Gartner. Curve image: Jeremykemp [ CC BY-SA 3.0 ]
Once an incident has started and news of it emerges there is a consequent effect upon members of our community. Legitimate drone fliers away from the airport will find themselves under more scrutiny, and since it is already a common tale to hear of police being called when flying is under way that means they could face harassment and wrongful arrest. Indeed though we do not know all the details of the pair arrested near Gatwick it smacks of their being arrested in a round-up of convenient local drone enthusiasts rather than as a result of meaningful investigation. That the names of the pair were leaked and they became the subject of a media frenzy further shows the danger in which they were placed, as well as the irresponsibility of the reporters who covered their plight.

Perhaps Most Importantly: We Need Accurate Official Incident Reports

Whatever happens in a drone report, whether it be an arrest or an embarrassing debacle, there will inevitably be an official incident report from the Civil Aviation Authority, the regulator of British civilian airspace. This will form the official record of the event, and thus should strive to be as accurate as possible, but here the process falls short for the final time. There appears to be no evaluation step performed on the available evidence and no requirement for physical proof. So if an eyewitness reports behaviors about the drone that no drone ever built could possibly be capable of, it is solemnly recorded as fact. Our previous article on this subject highlights multiple such accounts, and this is an important point because as the official record these reports are what informs legislators. When they make laws pertaining to drones it is imperative that their decisions are based upon accurate evidence, and it is clear that this is not the case. Given that they will no doubt be reviewing drone legislation in the wake of this fiasco it is particularly important that the investigators consult people with specialist knowledge in the field, demand physical proof rather than heresay, and most importantly question accounts that stretch credibility.

It seems obvious that the multirotor hobbyist is caught in a perfect storm of incompetent authorities, deeply flawed investigations, shoddy journalism, and clueless legislators. This incident has laid bare some of the shortcomings, and it is to be hoped that a few lessons might be learned to produce less of a debacle surrounding future drone incidents. It is still a developing story so there may be a breakthrough and the whole narrative will change, and if that turns out to be the case then we hope they find the correct perpetrator this time and send them away at Her Majesty’s pleasure for a very long time. We’re guessing though that every effort will be made to push it as far under the carpet as possible to save red faces among officialdom. As multirotor enthusiasts we must keep the issue of poor investigation alive though, for if we let it be buried once more it will come back to trouble us again.

Delicious Vector Game Console Runs Pac-Man, Tetris, And Mario

The only question we have about [mitxela]’s DIY vector graphics game console is: Why did he wait five years to tell the world about it?

Judging by the projects we’ve seen before, from his tiny LED earrings to cramming a MIDI synthesizer into both a DIN plug and later a USB plug, [mitxela] likes a challenge. And while those projects were underway, the game console you’ll see in the video below was sitting on the shelf, hidden away from the world. That’s a shame, because this is quite a build.

Using a CRT oscilloscope in X-Y mode as a vector display, the console faithfully reproduces some classic games, most of which, curiously enough, were not originally vector games. There are implementations of the Anaconda, RetroRacer, and AstroLander minigames from Timesplitter 2. There are also versions of Pac-Man, Tetris, and even Super Mario Brothers. Most of the games were prototyped in JavaScript before being translated into assembly and placed onto EEPROM external cartridges, to be read by the ATMega128 inside the console. Sound and music are generated using the ATMega’s hardware timers, with a little help from a reverse-biased transistor for white noise and a few op-amps.

From someone who claims to have known little about electronics at the beginning of the project, this is pretty impressive stuff. Our only quibbles are the delay in telling us about it, and the lack of an Asteroids implementation. The former is forgivable, though, because the documentation is so thorough and the project is so cool. The latter? Well, one can hope.

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Kinetic Wire Animatronics Bend It Like Disney

The House of Mouse has been at the forefront of entertainment technology from its very beginnings in an old orange grove in Anaheim. Disney Imagineers invented the first modern animatronics in the 1960s and they’ve been improving the technology ever since, often to the point of being creepy.

But the complicated guts of an animatronic are sometimes too much for smaller characters, so in the spirit of “cheaper, faster, better”, Disney has developed some interesting techniques for animated characters made from wire. Anyone who has ever played with a [Gumby] or other posable wireframe toys knows that eventually, the wire will break, and even before then will plastically deform so it can’t return to its native state.

Wires used as the skeletons of animated figures can avoid that fate if they are preloaded with special shapes, or “templates,” that redirect the forces of bending. The Disney team came up with a computational model to predict which template shapes could be added to each wire to make it bend to fit the animation needs without deforming. A commercially available CNC wire bender installs the templates that lie in the plane of the wire, while coiled templates are added later with a spring-bending jig.

The results are impressive — the wire skeleton of an animated finger can bend completely back on itself with no deformation, and the legs of an animated ladybug can trace complicated paths and propel the beast with only servos pulling cables on the jointless legs. The video below shows the method and the animated figures; we can imagine that figures animated using this technique will start popping up at Disney properties eventually.

From keeping guests safe from robotic harm to free-flying robotic aerialists, it seems like the Disney Imagineers have a hardware hacker’s paradise at the Happiest Place on Earth.

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