Hardware Heroes: Isambard Kingdom Brunel

December 15, 2017 by 45 Comments

There are some notable figures in history that you know of for just one single thing. They may have achieved much in their lifetimes or they may have only been famous for Andy Warhol’s fifteen minutes, but through the lens of time we only know them for that single achievement. Then on the other hand there are those historic figures for whom there is such a choice of their achievements that have stood the test of time, that it is difficult to characterize them by a single one.

[Isambard Kingdom Brunel], in front of the launching chains for the Great Eastern. [Public domain]
Isambard Kingdom Brunel, in front of the launching chains for the Great Eastern. [Public domain]
Such is the case of Isambard Kingdom Brunel, the subject of today’s Hardware Heroes piece. Do we remember him for his involvement in the first successful tunnel to pass beneath a river, as a builder of some of the most impressive bridges on the 19th century, the innovator in all aspects of rail engineering, the man behind the first screw-driven ocean-going iron ship, or do we remember him as all of those and more?

It is possible that if you are not British, or in particular you are not from the West of England, this is the first you’ve heard of Brunel. In which case he is best described as a towering figure of many aspects of engineering over the middle years of the 19th century. His influence extended from civil engineering through the then-emerging rail industry, to shipbuilding and more, and his legacy lives on today in that many of his works are still with us.

Engineering: The Family Trade

Brunel’s father, Marc Brunel, was an engineer and refugee from the French Revolution who found success in providing the British Navy with a mass-production system for wooden pulley blocks as used in the rigging of sailing ships. He enters this story for his grand project, the world’s first tunnel to be dug under a navigable river, beneath London’s River Thames from Rotherhithe to Wapping, and for his patented tunneling shield which made it possible to be dug.

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Modernizing Puerto Rico’s Grid

December 15, 2017 by 44 Comments

After two massive hurricanes impacted Puerto Rico three months ago, the island was left with extensive damage to its electrical infrastructure. Part of the problem was that the infrastructure was woefully inadequate to withstand a hurricane impact at all. It is possible to harden buildings and infrastructure against extreme weather, and a new plan to restore Puerto Rico’s power grid will address many of these changes that, frankly, should have been made long ago.

Among the upgrades to the power distribution system are improvements to SCADA systems. SCADA allows for remote monitoring and control of substations, switchgear, and other equipment which minimizes the need for crews to investigate problems and improves reliability. SCADA can also be used for automation on a large scale, in addition to the installation of other autonomous equipment meant to isolate faults and restore power quickly. The grid will get physical upgrades as well, including equipment like poles, wire, and substations that are designed and installed to a more rigorous standard in order to make them more wind- and flood-tolerant. Additional infrastructure will be placed underground as well, and a more aggressive tree trimming program will be put in place.

The plan also calls for some 21st-century improvements as well, including the implementation of “micro grids”. These micro grids reduce the power system’s reliance on centralized power plants by placing small generation facilities (generators, rooftop solar, etc) in critical areas, like at hospitals. Micro grids can also be used in remote areas to improve reliability where it is often impractical or uneconomical to service.

While hurricanes are inevitable in certain parts of the world, the damage that they cause is often exacerbated by poor design and bad planning. Especially in the mysterious world of power generation and distribution, a robust infrastructure is extremely important for the health, safety, and well-being of the people who rely on it. Hopefully these steps will improve Puerto Rico’s situation, especially since this won’t be the last time a major storm impacts the island.

Retractable Console Allows Wheelchair User To Get Up Close And Personal

December 15, 2017 by 5 Comments

[Rhonda] has multiple sclerosis (MS), a disease that limits her ability to walk and use her arms. She and the other residents of The Boston Home, an extended care facility for people with MS and other neuromuscular diseases, rely on their wheelchairs for mobility. [Rhonda]’s chair comes with a control console that swings out of the way to allow her to come up close to tables and counters, but she has problems applying enough force to manually position it.

Sadly, [Rhonda]’s insurance doesn’t cover a commercial solution to her problem. But The Boston Home has a fully equipped shop to extend and enhance residents’ wheelchairs, and they got together with students from MIT’s Principles and Practices of Assistive Technology (PPAT) course to hack a solution that’s not only useful for [Rhonda] but should be generally applicable to other chairs. The students analyzed the problem, measured the forces needed and the clearances required, and built a prototype pantograph mount for the control console. They’ve made the device simple to replicate and kept the BOM as inexpensive as possible since patients are often out-of-pocket for enhancements like these. The video below shows a little about the problem and the solution.

Wheelchair hacks are pretty common, like the 2015 Hackaday Prize-winning Eyedrivomatic. We’ve also covered totally open-source wheelchairs, both manual and electric.

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Dumb Coffee Grinder Gets Smarter With Time

December 14, 2017 by 10 Comments

[Forklift] has a Rancilio Rocky, a prosumer-level coffee grinder that’s been a popular mainstay for the last few decades. It’s a simple machine with a direct-drive motor. Rocky has one job, and it will do that job in one of 55 slightly different ways as long as someone is pushing the grind button. What Rocky doesn’t have is any kind of metering technology. There’s no way to govern the grind length, so repeatable results rely on visual estimates and/or an external clock. Well, there wasn’t until [Forklift] designed a programmable timer from the ground up.

The timer interface is simple—there’s a D-pad of buttons for navigation through the OLED screen, and one button to start the grind. The left and right buttons move through four programmable presets that get stored in the EEPROM of the timer’s bare ATMega328P brain. Grind duration can be adjusted with the up/down buttons.

We like that [Forklift] chose to power it by piggybacking on the 240VAC going to the grinder. The cord through the existing grommet and connects with spade terminals, so there are no permanent modifications to the grinder. Everything about this project is open source, including the files for the 7-segment font [Forklift] designed.

Tea aficionados may argue that creating their potion is the more time sensitive endeavor. We’ve got you covered there. Only question is, one button or two?

Reverse Engineering The Nintendo Wavebird

December 14, 2017 by 21 Comments

Readers who were firmly on Team Nintendo in the early 2000’s or so can tell you that there was no accessory cooler for the Nintendo GameCube than the WaveBird. Previous attempts at wireless game controllers had generally either been sketchy third-party accessories or based around IR, and in both cases the end result was that the thing barely worked. The WaveBird on the other hand was not only an official product by Nintendo, but used 2.4 GHz to communicate with the system. Some concessions had to be made with the WaveBird; it lacked rumble, was a bit heavier than the stock controllers, and required a receiver “dongle”, but on the whole the WaveBird represented the shape of things to come for game controllers.

Finding the center frequency for the WaveBird

Given the immense popularity of the WaveBird, [Sam Edwards] was somewhat surprised to find very little information on how the controller actually worked. Looking for a project he could use his HackRF on, [Sam] decided to see if he could figure out how his beloved WaveBird communicated with the GameCube. This moment of curiosity on his part spawned an awesome 8 part series of guides that show the step by step process he used to unlock the wireless protocol of this venerable controller.

Even if you’ve never seen a GameCube or its somewhat pudgy wireless controller, you’re going to want to read though the incredible amount of information [Sam] has compiled in his GitHub repository for this project.

Starting with defining what a signal is to begin with, [Sam] walks the reader though Fourier transforms, the different types of modulations, decoding packets, and making sense of error correction. In the end, [Sam] presents a final summation of the wireless protocol, as well as a simple Python tool that let’s the HackRF impersonate a WaveBird and send button presses and stick inputs to an unmodified GameCube.

This amount of work is usually reserved for those looking to create their own controllers from the ground up, so we appreciate the effort [Sam] has gone through to come up with something that can be used on stock hardware. His research could have very interesting applications in the world of “tool-assisted speedruns” or even automating mindless stat-grinding.

Hacking An AUX Port For A Google Home Mini

December 14, 2017 by 10 Comments

Even if you don’t want to add an AUX audio output port to your Google Home Mini, you’ll still want to see a pair of videos from [SnekTek]. After all, you’ll eventually want to open it up, and putting it over some boiling water might not have been your first idea. You can see both videos, below.

However, he did want to add an AUX port. The biggest challenge was finding a place to put the connector. Even after identifying a likely spot, a bolt interfered with the case closing and so he removed it. The one bolt didn’t seem to bother the final result.

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