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1017 Articles

PLA: The Plastic That Grows

September 12, 2018 by 67 Comments

If you’ve ever taken a coast-to-coast car trip across the United States, the one thing that’s sure to impress you is the mind-bogglingly immense amount of corn that we grow here. If you take the northern route — I’ve done it seven times, so I know it by heart — you’ll see almost nothing but corn from Ohio to Montana. The size of the fields is simply staggering, and you’re left wondering, “Do we really eat all this corn?”

The simple answer is no, we don’t. We grow way more corn than we can eat or, once turned into alcohol, drink. We do feed a lot to animals, many of which subsequently end up as burgers or pork chops. But even after all that, and after accounting for exports, we still have a heck of a lot of corn to put to work. There are lots of industrial uses for this surplus corn, though, and chances are pretty good you’ve got an ear or two worth coiled up next to your 3D-printer, in the form of polylactic acid, or PLA.

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Doing One Thing, Well: The UNIX Philosophy

September 10, 2018 by 102 Comments

The Unix operating system has been around for decades, and it and its lookalikes (mainly Linux) are a critical part of the computing world. Apple’s operating system, macOS, is Unix-based, as are Solaris and BSD. Even if you’ve never directly used one of these operating systems, at least two-thirds of all websites are served by Unix or Unix-like software. And, if you’ve ever picked up a smart phone, chances are it was running either a Unix variant or the Linux-driven Android. The core reason that Unix has been so ubiquitous isn’t its accessibility, or cost, or user interface design, although these things helped. The root cause of its success is its design philosophy.

Good design is crucial for success. Whether that’s good design of a piece of software, infrastructure like a railroad or power grid, or even something relatively simple like a flag, without good design your project is essentially doomed. Although you might be able to build a workable one-off electronics project that’s a rat’s nest of wires, or a prototype of something that gets the job done but isn’t user-friendly or scalable, for a large-scale project a set of good design principles from the start is key.

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Ask Hackaday: Managing Inspiration

September 6, 2018 by 65 Comments

For most of us, hacking is a hobby, something to pass a few idle hours and satisfy our need to create. Precious few of us get to live the dream of being paid to tinker; most of us need some kind of day job to pay the bills and support our hacking habits. This necessarily creates an essential conflict, rooted in the fact that we all only have 24 hours to spread around every day: I need to spend my time working so I can afford to hack, but the time I spend working to earn money eats away at my hacking time. That’s some catch, that Catch-22.

From that primary conflict emerges another one. Hacking is a hugely creative process, and while the artist or the author might not see it that way, it’s true nonetheless. Unless we’re straight-up copying someone else’s work, either because they’ve already solved the same problem we’re working on and we just need to get it done, or perhaps we’re just learning a new skill and want to stick to the script, chances are pretty good that we’re hitting the creative juices hard when we build something new. And that requires something perhaps even more limiting than time: inspiration. How you manage inspiration in large part dictates how productive you are in your creative pursuits.

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The Challenges Of Shipping From China – Life Of A Flailing Tube Man

August 30, 2018 by 97 Comments

Last summer was an exercise in developing a completely different kind of product from my normal wheelhouse; a costume. My Halloween costume had been so popular that I decided to have a go at commercializing it, and that took me on a path into manufacturing that I hadn’t yet taken; shipping by boat from China. The short version is it’s a ridiculously difficult mess. Continue reading “The Challenges Of Shipping From China – Life Of A Flailing Tube Man” →

Selling Everything, Moving To Asia, And Setting Up A Company

August 27, 2018 by 50 Comments

Today I don’t have a hack for you. I have a story, one that I hope will prove useful to a few of you who are considering a move to Asia to chase opportunities here.

Seven years ago, I was a pretty stereotypical starving hacker. I had five jobs: A full-time dead-end job in biotech, and four part-time or contract gigs that were either electronic hardware design or programming. I worked perhaps 50 hours a week, and was barely past the poverty line – I was starting to wonder why I spent so much time in school. I saw the economic growth in Asia as an attractive but risky opportunity.

Check out that image above…France? No, this is Shenzhen and let’s face it: many exciting things are made there (even the copies). After a short visit to the region, I decided to take that risk but not in Shenzhen. I sold everything I owned and moved from Canada to Vietnam and started a company. Over the last seven years things have worked out well, although I certainly wish I had known more about the process before I got on a plane. This article is about the general path I took to get where I am. Obviously I don’t know the legal framework of every country in Asia, but speaking in generalities I hope that I can cover some interesting points for the curious and adventurous.

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Installing LibreBoot The (Very) Lazy Way

August 20, 2018 by 47 Comments

Recently I was given a somewhat crusty looking ThinkPad T400 that seemed like it would make a good knock around machine to have on the bench, if it wasn’t for the fact the person who gave it to me had forgotten (or perhaps never knew) the BIOS password. Cleaning the machine up, putting more RAM in it, and swapping the wheezing hard drive for an SSD would be a relatively cheap way to wring a few more years of life from the machine, but not if I couldn’t change the boot order in BIOS.

Alright, that’s not entirely true. I could have installed an OS on the SSD from my desktop and then put it into the T400, but there was something else at play. The locked BIOS gave me the perfect excuse to install LibreBoot on it, which is one of those projects I’ve had in the back of my mind for years now. Replacing the BIOS with something entirely different would solve the password issue, but there was only one problem: the instructions for flashing LibreBoot onto the T400 are intimidating to say the least.

You’re supposed to take the entire machine apart, down to pulling the CPU cooler off and removing the display. All so you can flip the motherboard over to access a flash chip between the CPU and RAM that’s normally covered by a piece of the laptop’s frame. Oh how I hated that diabolical chunk of magnesium which kept me from my silicon quarry. Flashing the chip would take a few minutes, but YouTube videos and first hand accounts from forums told me it could take hours to disassemble the computer and then put it back together after the fact.

Deep into that darkness I peered, long I stood there, wondering, fearing, doubting. Then a thought came to me: maybe I could just cut the thing. If it was a success, it would save me hours of work. If it failed, well, at least the computer didn’t cost me anything. Time to roll the dice.

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Getting Kitted To Teach Your First Hardware Workshop

August 16, 2018 by 10 Comments

I was always a sucker for art classes in my early days. There was something special about getting personal instruction while having those raw materials in your hands at the same time. Maybe it was the patient voice of the teacher or the taste of the crayons that finally got to my head. Either way, I started thinking: “I want to do this; I want to teach this stuff.”

Last year at Hackaday Superconference I got my chance. Hardware workshops with real hardware were so rare; I just had to bring one to the table! What follows is my tale of joys and woes bringing together a crew to take their first few steps into the world of cable-driven animatronics. If you’re thinking about getting your feet wet with teaching your own hardware workshop, read on. I’ve packed this story with as much of my own learnings as I could to set you on a path to success.

The good news is that Supercon returns every year. I you want to take part in some epic workshops like this one, grab a ticket for this year’s conference now. If you want to host a hardware workshop, the Call for Proposals is still open! Okay, let’s dive in.

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