Open Source DIY Printers Are Alive And Well: What We Saw At ERRF 18

July 5, 2018 by Tom Nardi 24 Comments

If you follow the desktop 3D printer market, it probably won’t surprise you to hear that nearly every 3D printer on display at the inaugural East Coast RepRap Festival (ERRF) was made in China. Even Printrbot CEO Brook Drumm had to admit that this was the year his company may finally bite the bullet and begin selling a branded and customized printer built overseas.

When you can get a decent (but let’s be clear, not great) 3D printer for $200 USD, it’s no surprise that American and European manufacturers are having a hard time staying competitive. But not everyone is seduced by low-cost printers. They know they could buy a decent printer for a couple hundred bucks, but for them that’s not the point. Some hackers are just as (if not more) interested in designing and building the machines than they are churning out little plastic boats with the finished product.

Luckily for us, these are also the type of folks who document their builds and make all their collected information and design files available for others under an open source license. Such builders exemplify the true spirit of the RepRap movement, and we’re happy to report that in a sea of imported printers, there were several interesting home built open source printers.

Whether you want to build your own copy of one of these machines, or simply get inspired by some of the ideas their creators had, these machines are physical proof that just because you can order a cheap 3D printer on eBay right now doesn’t mean you have to.

Continue reading “Open Source DIY Printers Are Alive And Well: What We Saw At ERRF 18” →

Coolest Way To Watch 3D Printing: Lights, Camera, Octolapse!

July 2, 2018 by Tom Nardi 23 Comments

Octoprint is a household name for anyone into 3D printing and anyone regularly reading Hackaday. Described by creator Gina Häußge as “the snappy web interface for your 3D printer”, Octoprint allows you to control effectively any desktop 3D printer over the local network or Internet. It even has webcam support so you can watch your printer while it works, meaning you can finally put that video baby monitor back into the crib with Junior.

While the core functionality of Octoprint is fantastic alone, its true power is unlocked through the plugin system and the community that’s sprung up around it. With plugins, Octoprint can do everything from control RGB light strips in your printer’s enclosure to sending status messages via Discord. One particularly popular plugin that has been making the rounds lately is Octolapse by [FormerLurker]. This plugin provides a comprehensive intelligent system for creating time-lapse videos of prints.

What does that mean? Well, instead of simply taking a picture every few seconds like you’d do traditionally, Octolapse actually keeps track of the printer’s motions while its running. It can then take a picture at the opportune moment to create a number of user-selected effects. More importantly, it can even take control of the printer directly; moving the hotend away from the print before taking a picture. The effect is that the print simply “grows” out of the bed.

I thought it would be interesting to take a closer look at Octolapse and see just what it takes to create one of those awesome time-lapse videos. It turned out to be somewhat trickier than I anticipated, but the end results are so fantastic I’d say it’s a technique worth mastering.

Continue reading “Coolest Way To Watch 3D Printing: Lights, Camera, Octolapse!” →

How Etak Paved The Way To Personal Navigation

June 29, 2018 by Dan Maloney 29 Comments

Our recent “Retrotechtacular” feature on an early 1970s dead-reckoning car navigation system stirred a memory of another pre-GPS solution for the question that had vexed the motoring public on road trips into unfamiliar areas for decades: “Where the heck are we?” In an age when the tattered remains of long-outdated paper roadmaps were often the best navigational aid a driver had, the dream of an in-dash scrolling map seemed like something Q would build for James Bond to destroy.

And yet, in the mid-1980s, just such a device was designed and made available to the public. Dubbed Etak, the system was simultaneously far ahead of its time and doomed to failure by the constellation of global positioning satellites being assembled overhead as it was being rolled out. Given the constraints it was operating under, Etak worked very well, and even managed to introduce some of the features of modern GPS that we take for granted, such as searching for services and businesses. Here’s a little bit about how the system came to be and how it worked.

Continue reading “How Etak Paved The Way To Personal Navigation” →

Linux Fu: Scripting For Binary Files

June 29, 2018 by Al Williams 31 Comments

If you ever need to write a binary file from a traditional language like C, it isn’t all that hard to do. About the worst thing you might have to deal with is attempts to fake line endings across Windows and Linux, but there’s usually a way to turn that off if it is on by default. However, if you are using some type of scripting language, binary file support might be a bit more difficult. One answer is to use a tool like xxd or t2b (text-to-binary) to handle the details. You can find the code for t2b on GitHub including prebuilt binaries for many platforms. You should be able to install xxd from your system repository.

These tools take very different approaches. You might be familiar with tools like od or hexdump for producing readable representations of binary files. The xxd tool can actually do the same thing — although it is not as flexible. What xxd can even reverse itself so that it can rebuild a binary file from a hex dump it creates (something other tools can’t do). The t2b tool takes a much different approach. You issue commands to it that causes it to write an original hex file.

Both of these approaches have some merit. If you are editing a binary file in a scripting language, xxd makes perfect sense. You can convert the file to text, process it, and then roll it back to binary using one program. On the other hand, if you are creating a binary file from scratch, the t2b program has some advantages, too.

I decided to write a few test scripts using bash to show how it all works. These aren’t production scripts so they won’t be as hardened as they could be, but there is no reason they couldn’t be made as robust as you were willing to make them.

Continue reading “Linux Fu: Scripting For Binary Files” →

Move Aside Mercury: Measuring Temperature Accurately With An RTD

June 28, 2018 by Sean Boyce 40 Comments

Temperature is one of the most frequently measured physical quantities, and features prominently in many of our projects, from weather stations to 3D printers. Most commonly we’ll see thermistors, thermocouples, infrared sensors, or a dedicated IC used to measure temperature. It’s even possible to use only an ordinary diode, leading to some interesting techniques.

Often we only need to know the temperature within a degree Celsius or two, and any of these tools are fine. Until fairly recently, when we needed to know the temperature precisely, reliably, and over a wide range we used mercury thermometers. The devices themselves were marvels of instrumentation, but mercury is a hazardous substance, and since 2011 NIST will no longer calibrate mercury thermometers.

Luckily, resistance temperature detectors (RTDs) are an excellent alternative. These usually consist of very thin wires of pure platinum, and are identified by their resistance at 0 °C. For example, a Pt100 RTD has a resistance of 100 Ω at 0 °C.

An accuracy of +/- 0.15 °C at 0 °C is typical, but accuracies down to +/- 0.03 °C are available. The functional temperature range is typically quite high, with -70 °C to 200 °C being common, with some specialized probes working well over 900 °C.

It’s not uncommon for the lead wires on these probes to be a meter or more in length, and this can be a significant source of error. To account for this, you will see that RTD probes are sold in two, three, and four wire configurations. Two-wire configurations do not account for lead wire resistance, three-wire probes account for lead resistance but assume all lead wires have the same resistance, and four-wire configurations are most effective at eliminating this error.

In this article we’ll be using a 3-wire probe as it’s a good balance between cost, space, and accuracy. I found this detailed treatment of the differences between probe types useful in making this decision.

Continue reading “Move Aside Mercury: Measuring Temperature Accurately With An RTD” →

Keep It Close: A Private Git Server Crash Course

June 27, 2018 by Tom Nardi 65 Comments

At this point, everyone has already heard that Microsoft is buying GitHub. Acquisitions of this scale take time, but most expect everything to be official by 2019. The general opinion online seems to be one of unease, and rightfully so. Even if we ignore Microsoft’s history of shady practices, there’s always an element of unease when somebody new takes over something you love. Sometimes it ends up being beneficial, the beginning of a new and better era. But sometimes…

Let’s not dwell on what might become of GitHub. While GitHub is the most popular web-based interface for Git, it’s not the only one. For example GitLab, a fully open source competitor to GitHub, is reporting record numbers of new repositories being created after word of the Microsoft buyout was confirmed. But even GitLab, while certainly worth checking out in these uncertain times, might be more than you strictly need.

Let’s be realistic. Most of the software projects hackers work on don’t need even half the features that GitHub/GitLab offer. Whether you’ve simply got a private project you want to maintain revisions of, or you’re working with a small group collaboratively in a hackerspace setting, you don’t need anything that isn’t already provided by the core Git software.

Let’s take a look at how quickly and easily you can setup a private Git server for you and your colleagues without having to worry about Microsoft (or anyone else) having their fingers around your code.

Continue reading “Keep It Close: A Private Git Server Crash Course” →

LEGO: The Kristiansen Legocy

June 26, 2018 by Lauren Faris 75 Comments

Whether you are young, old, or a time traveling Vulcan, something unites all of us globally: the innocent LEGO blocks that encourage creativity over spoon-fed entertainment. Have you noticed the excess of zombified children and adults alike drooling over their collective screens lately? Back in the ancient times, all a child needed to create hours of joy were plastic interlocking bricks and a place for their parents to trip over them. The LEGO Group harbored the inspiration of our childhood inventiveness, and none of it would have been possible without the founder, Ole Kirk Kristiansen (or Christiansen). The humble carpenter from Denmark forever made his mark on the little Scandinavian country, one brick at a time.

Well, maybe not at first. You see the plastic LEGO bricks we all know and love were initially made of wood. And they were also not actually bricks.

Continue reading “LEGO: The Kristiansen Legocy” →