Electronics On Ice

We see all manner of electronics enclosures pass through these hallowed pages. Lasercut wooden builds with fancy kerf bending, expertly prepared acrylic boxes, and even the occasional device cast in concrete. [Mike Kohn] decided that all of these were too permanent, however, and chose a different material – ice.

[Mike] shares the ups and downs of his experiments with electronics and frozen water. Initial tests with a circuit sealed in DAP Ultra Clear were largely successful.  A tilt sensor was installed to allow the batteries to remain undrained during the freezing process, and once freed after a few hours of thawing, the circuit was operational. Later builds required some more work – the RC car in particular took a few attempts to avoid the mold leaking. The ice hands are a particular highlight, though – created with rubber gloves, these would be a remarkably spooky decoration come Halloween.

It’s a study in the techniques required to work with this ephemeral material, and there’s a few lessons to learn. Sealing electronics is good, and the best results are with simple circuits with a few LEDs that make everything glow nicely.

If you’re looking for other ideas, you could always create a frozen lens for photographical purposes. Video after the break.

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Flex PCBs Make Force-Mapping Pressure Sensor For Amputee

What prosthetic limbs can do these days is nothing short of miraculous, and can change the life of an amputee in so many ways. But no matter what advanced sensors and actuators are added to the prosthetic, it has to interface with the wearer’s body, and that can lead to problems.

Measuring and mapping the pressure on the residual limb is the business of this flexible force-sensing matrix. The idea for a two-dimensional force map came from one of [chris.coulson]’s classmates, an amputee who developed a single-channel pressure sensor to help him solve a painful fitting problem. [chris.coulson] was reminded of a piezoresistive yoga mat build from [Marco Reps], which we featured a while back, and figured a scaled-down version might be just the thing to map pressure points across the prosthetic interface. Rather than the expensive and tediously-applied web of copper tape [Marco] used, [chris] chose flexible PCBs to sandwich the Velostat piezoresistive material. An interface board multiplexes the 16 elements of the sensor array to a PIC which gathers and records testing data. [chris] even built a test stand with a solenoid to apply pressure to the sensor and test its frequency response to determine what sorts of measurements are possible.

We think the project is a great application for flex PCBs, and a perfect entry into our Flexible PCB Contest. You should enter too. Even though [chris] has a prototype, you don’t need one to enter: just an idea would do. Do something up on Fritzing, make a full EAGLE schematic, or just jot a block diagram down on a napkin. We want to see your ideas, and if it’s good enough you can win a flex PCB to get you started. What are you waiting for?

DIY Air Conditioner Built From Weird Donor Appliance

There are some parts of the world where living without air conditioning borders on unthinkable. But in more moderate climates, it isn’t all that unusual. [Josh’s] apartment doesn’t have central air conditioning — the kind that connects to a forced-air heating/cooling system. It does, though, have a water circuit for air conditioning, so he decided to hack a few experimental air conditioners.

He’s not starting completely from scratch. The two attempts he made at building his AC came from donor parts. The successful one started out as a hot water heater. The very first attempt didn’t quite work as well, using a refrigerator compressor and an evaporator from a baseboard heater. The flow control through the heat exchanger turns out to be very tricky, so [Josh] claims he mostly got ice right at the inlet and minimal cooling through the evaporator.

The more successful one works better but still has a problem with the evaporator freezing that he’s trying to solve. He’s looking for suggestions on how to make it work better. As much as we like a good hack, our advice is to move to a different apartment building.

We’ve seen other homemade coolers, but they are more like swamp coolers. If you just need to cool your desk, you might just get some ice in a metal can.

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But Can Your AI Recognize Slugs?

The common garden slug is a mystery. Observing these creatures as they slowly emerge from their slimy lairs each evening, it’s hard to imagine how much damage they can do. With paradoxical speed, they can mow down row after row of tender seedlings, leaving nothing but misery in their mucusy wake.

To combat this slug menace, [Tegwyn☠Twmffat] (the [☠] is silent) is developing this AI-powered slug busting system. The squeamish or those challenged by the ethics of slug eradication can relax: no slugs have been harmed yet. So far [Tegwyn] has concentrated on the detection of slugs, a considerably non-trivial problem since there are few AI models that are already trained for slugs.

So far, [Tegwyn] has acquired 5,712 images of slugs in their natural environment – no mean feat as they only come out at night, they blend into their background, and their slimy surface makes for challenging reflections. The video below shows moderate success of the trained model using a static image of a slug; it also gives a glimpse at the hardware used, which includes an Nvidia Jetson TX2. [Tegwyn] plans to capture even more images to refine the model and boost it up from the 50 to 60% confidence level to something that will allow for the remediation phase of the project, which apparently involves lasers. Although he’s willing to entertain other methods of disposal; perhaps a salt-shooting turret gun?

This isn’t the first garden-tending project [Tegwyn] has tackled. You may recall The Weedinator, his 2018 Hackaday Prize entry. This slug buster is one of his entries for the 2019 Hackaday Prize, which was just announced. We’re looking forward to seeing the onslaught of cool new projects everyone will be coming up with.

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Hiding Messages In Magnets

Magnets have always been fun, particularly since the super-powerful neodymium type became readily available. You can stack them up, pull them apart, or, if you really want, use them for something practical. Now [Adric] has shown us a new use for them entirely – by writing hidden messages on them.

It’s a remarkably simple hack, but ingenious all the same. [Adric] was pretty sure that the Quelab hackerspace laser wasn’t powerful enough to cut or etch a nickel-plated neodymium magnet. However, they suspected it would have just enough power to heat localised parts of the magnet above the Curie temperature, where the magnetic properties of the material break down.

Thus, the laser cutter was set up to run a few passes over some neodymium magnets. By placing a magnetic viewing film over the magnet, it’s possible to make the etched pattern visible. There was also some incidental visible marking of the magnet surface, which [Adric] thinks is due to the tape applied to the magnet before the laser processing.

For those of you operating spy rings in deep cover, you’ve now got a new way to send them secret messages. Just be sure to check in with the local postal service as to their policies regarding giant magnets in the post. Then you can contemplate whether you have the ability to sense magnetic fields.

Nixie Power Supply Shows Ins And Out Of Offshore Manufacturing

[Tony] built a high-efficiency power supply for Nixie tube projects. But that’s not what this post is about, really.

As you read through [Tony]’s extremely detailed post on Hackaday.io, you’ll be reading through an object lesson in electronic design that covers the entire process, from the initial concept – a really nice, reliable 170 V power supply for Nixie tubes – right through to getting the board manufactured and setting up a Tindie store to sell them.

[Tony] saw the need for a solid, well-made high-voltage supply, so it delved into data sheets and found a design that would work – as he points out, no need to reinvent the wheel. He built and tested a prototype, made a few tweaks, then took PCBWay up on their offer to stuff 10 boards for a mere $88. There were some gotchas to work around, but he got enough units to test before deciding to ramp up to production.

Things got interesting there; ordering full reels of parts like flyback transformers turned out to be really important and not that easy, and the ongoing trade war between China and the US resulted in unexpected cost increases. But FedEx snafus notwithstanding, the process of getting a 200-unit production run built and shipped seemed remarkably easy. [Tony] even details his pricing and marketing strategy for the boards, which are available on Tindie and eBay.

We learned a ton from this project, not least being how hard it is for the little guy to make a buck in this space. And still, [Tony]’s excellent documentation makes the process seem approachable enough to be attractive, if only we had a decent idea for a widget.

Mains Power Supply For ATtiny Project Is Probably A Bad Idea

When designing a mains power supply for a small load DC circuit, there are plenty of considerations. Small size, efficiency, and cost of materials all spring to mind. Potential lethality seems like it would be a bad thing to design in, but that didn’t stop [Great Scott!] from exploring capacitive drop power supplies. You know, for science.

The backstory here is that [Great Scott!] is working on a super-secret ATtiny project that needs to be powered off mains. Switching power supplies are practically de rigueur for such applications, but compared to the intended microcontroller circuit they are actually quite large, and they’ve just been so done before. So in order to learn a thing or two, [Scott!] designed a capacitive dropper supply, where the reactance of the cap acts like a dropping resistor to limit the current. His first try was just a capacitor in series with an LED; this didn’t end well for the LED.

To understand why, he reverse-engineered a few low-current mains devices and found that practical capacitive droppers need a few more components, chiefly a series resistance to prevent inrush current from getting out of hand, but also a bridge rectifier and a zener to clamp things down. Wiring up all that resulted in a working capacitive dropper supply, but a the cost of as much real estate as a small switcher, and with the extra bonus of being potentially lethal if the power supply is plugged in the wrong way. Side note: we thought German line cords were polarized to prevent this, but apparently not? (Ed Note: Nope!)

As always, even when [Great Scott!]’s projects don’t exactly work out, like a suboptimal 3D-printed BLDC or why not to bother building your own DC-AC inverter, we enjoy the learning that results.

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