Robots Hacks

2349 Articles

Remember When Scratch-Built Robots Were Hard?

January 2, 2018 by 10 Comments

Even simple robots used to require quite a bit of effort to pull together. This example shows how far we’ve come with the tools and techniques that make things move and interact. It’s a 3D printed rover controlled by the touchscreen on your phone. This achieves the most basic building block of wheeled robotics, and the process is easy on you and your pocketbook.

We just can’t stop loving the projects [Greg Zumwalt], aka[gzumwalt], is turning out. We just saw his air-powered airplane engine and now this little rover perks our ears up. The design uses the familiar trick of two powered wheels with a ball bearing to avoid problems with differential turning. But the simplicity is all in the implementation.

This bot is 3D printed using eight very simple pieces: four gears, two axles, a cap and a single tray to mount everything. The cap captures the ball bearing which pokes out a hole in the bottom of the tray to form an omnidirectional wheel. Two 9G servos modified for continuous rotation. The mating teeth of the gears are found on the wheel sections which have grooves for neoprene O-rings to provide traction. The entire thing is driven by an ESP8266 in the form of an Adafruit Feather Huzzah. This is programmed using the Arduino IDE and your phone can connect directly or through a WiFi router.

We’re not crazy, right? Robots didn’t used to be this easy to pull together? This goes for the power of 3D printing versus traditional basement fabrication methods, but in the availability of powerful yet inexpensive embedded systems and the available tools and libraries to program them. Kudos to you [Greg] for showing us how great the currently available building blocks are in the hands of anyone who wants to channel their engineering creativity. He certainly has… this chassis ultimately powers Santa’s sleigh.

Need a bigger printing challenge? Here’s a 3D printed rover that goes all-in with the suspension system.

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How The Hero Droid BB-8 Rolls

January 1, 2018 by 10 Comments

By now we’ve come to expect a bountiful harvest of licensed merchandise to follow every Star Wars film. This year’s crop included many flavors of BB-8 so every fan can find something to suit their taste. At the top of this food chain is a mobile interactive “Hero Droid BB-8”. For those who want to see how it works, [TheMikeSenna] cracked open his unit to feed our curiosity.

Also called “Spin Master BB-8” for the manufacturer, this toy is impressively sophisticated for its price point. The video surveyed the mechanical components inside the ball. Showing how the droid travels, and how the head articulates.

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BeefBot: Your Robotic Grill Master

December 30, 2017 by 6 Comments

Have you ever been too busy to attend to the proper cooking of a steak? Well, lament no more, and warn your cardiologist. A trio of students from Cornell University have designed and built the steak-grilling BeefBot to make your delicious dinner dreams a reality.

[Jonah Mittler], [Kelsey Nedd], and [Martin Herrera] — electrical and computer engineering students — are the ones you should thank for this robot-chef. It works as follows: after skewering the steak onto the robot’s prongs, BeefBot lowers it onto the grill and monitors the internal temperature in a way that only the well-seasoned grillmaster can replicate. Once a set temperature is reached, the steak is flipped — sorry, no crosshatch grillmarks here — and cooked until a desired doneness. A small screen displays the temperature if you want to babysit BeefBot — some manual adjustment may be needed after the steak flip to ensure it is cooking evenly — but it is otherwise a hands-off affair. If you don’t mind salivating over your screen, check out the project demonstration after the break.

At first glance you might think this a YouTube stunt, but this is real science. The writeup is exquisite, from the design and fabrication, to the math behind temperature calibration and regulation. Kudos to the hungry Cornell students who slaved over a hot griddle bringing this one to life!

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A Robot Arm For Virtual Beer Pong

December 15, 2017 by 2 Comments

Leave it to engineering students to redefine partying. [Hyun], [Justin], and [Daniel] have done exactly that for their final project by building a virtually-controlled robotic arm that plays beer pong.

There are two main parts to this build: a sleeve worn by the user, and the robotic arm itself. The sleeve has IMUs at the elbow and wrist and a PIC32 that calculates their respective angles. The sleeve sends angle data to a second PIC32 where it is translated it into PWM signals and sent to the arm.

There’s a pressure sensor wired sleeve-side that’s worn between forefinger and thumb and functions as a release mechanism. You don’t actually have to fling your forearm forward to get the robot to throw, but you can if you want to. The arm itself is built from three micro servos and mounted for stability. The spoon was a compromise. They tried for a while to mimic fingers, but didn’t have enough time to implement grasping and releasing on top of everything else.

Initially, the team wanted wireless communication between the sleeve and the arm. They got it to work with a pair of XBees, but found that RF was only good for short periods of use. Communication is much smoother over UART, which you can see in the video below.

You don’t have to have a machine shop or even a 3-D printer to build a robot arm. Here’s another bot made from scrap wood whose sole purpose is to dunk tea bags.

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Solving A Rubik’s Cube With Just Two Motors

December 2, 2017 by 11 Comments

We’ve all seen videos of Rubik’s cube champions who can solve the puzzle in less than 5 seconds. And there are cube-twisting robots that can solve the cube even faster, often in under a second. This Rubik’s cube solver is not one of those robots, but it’s still pretty cool.

The reason we like Dexter Industries’ “BricKuber” is not for its lightning speed — it takes a minute or two to solve the puzzle. What we like is the simplicity of the approach to manipulating the cube. Built from LEGO parts, including Mindstorms motors and a BrickPi controller, the BricKuber uses only two motors to work the cube. One motor powers a square turntable upon which the cube sits, while the other powers an arm that does double duty — it either clamps the cube so the turntable can rotate a layer, or it rakes the cube to flip it 90° on the turntable. With a Pi Cam overhead, the rig images all six faces, calculates a solution to the cube, and then flips and twists the cube to solve it. It’s simultaneously mind-boggling and strangely relaxing to watch.

All the code is open source, and we strongly suspect a similar and possibly faster robot could be built without the LEGO parts. You might even be able to build one with popsicle sticks and an Arduino.

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Will Your Next Whip Pack Memory Chainmail Tires?

December 2, 2017 by 37 Comments

NASA’s Glenn Research Center is experimenting with nickel-titanium memory alloy tires that resemble chain mail. It’s an intriguing angle — the tires can withstand heavier loads and at higher speeds. They’re airless and immune to puncture. Presumably they’re not literally chainmail but closer to a sweater in construction.

This tire is a culmination of a number of fascinating research drives. NASA has been experimenting with tensegrity structures as a means of building in space without spending a ton of rocket fuel on heavy hardware. These structures use tensioned cables to maintain a three-dimensional structure. The tires use the stiffness of the wire as well as internal stiffeners to maintain shape, without the need for a whole rim.

In addition to structural tensegrity, the memory alloy also helps keep its original shape by resisting deformation — it springs back into its original shape. When ordinary materials are stretched, you’re stretching the bonds between the atomic structures. NASA’s NiTi alloy goes through an “atomic rearrangement” when stressed, easing the forces put on those structures. As a result, the alloy can withstand 10% deformation versus 0.3% for spring steels, or about 30 times the deformation that a normal alloy could withstand without having permanent deformation occur — dents, basically. NASA’s tires can actually compress down to the axle and then pop back.

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Christine Sunu Proves The Effect Of Being Alive On Hardware Design

December 1, 2017 by 21 Comments

Modeling machines off of biological patterns is the dry definition of biomimicry. For most people, this means the structure of robots and how they move, but Christine Sunu makes the argument that we should be thinking a lot more about how biomimicry has the power to make us feel something. Her talk at the 2017 Hackaday Superconference looks at what makes robots more than cold metal automatons. There is great power in designing to complement natural emotional reactions in humans — to make machines that feel alive.

We live in a world that is being filled with robots and increasingly these are breaking out of the confines of industrial automation to take a place side by side with humans. The key to making this work is to make robots that are recognizable as machines, yet intuitively accepted as being lifelike. It’s the buy-in that these robots are more than appliances, and Christine has boiled down the keys to unlocking these emotional reactions.

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