Dummy The Robot Arm Is Not So Dumb

February 21, 2022 by Dave Rowntree 30 Comments

[Zhihui Jun] is a name you’re going to want to remember because this Chinese maker has created quite probably one of the most complete open-source robot arms (video in Chinese with subtitles, embedded below) we’ve ever seen. This project has to be seen to be believed. Every aspect of the design from concept, mechanical CAD, electronics design and software covering embedded, 3D GUI, and so on, is the work of one maker, in just their spare time! Sound like we’re talking it up too much? Just watch the video and try to keep up!

After an initial review of toy robots versus more industrial units, it was quickly decided that servos weren’t going to cut it – too little torque and lacking in precision. BLDC motors offer great precision and torque when paired with a good controller, but they are tricky to make small enough, so an off-the-shelf compact harmonic drive was selected and paired with a stepper motor to get the required performance. This was multiplied by six and dropped into some slick CNC machined aluminum parts to complete the mechanics. A custom closed-loop stepper controller mounts directly to the rear of each motor. That’s really nice too.

Stepper controller mounts on the motor rear – smart!

Control electronics are based around the STM32 using an ESP32 for Wi-Fi connectivity, but the pace of the video is so fast it’s hard to keep up with how much of the design operates. There is a brief mention that the controller runs the LiteOS kernel for Harmony OS, but no details we can find. The project GitHub has many of the gory details to pore over perhaps a bit light in places but the promise is made to expand that. For remote control, there’s a BLE-connected teaching device (called ‘Peak’) with a touch screen, again details pending. Oh, did we mention there’s a force-feedback (a PS5 Adaptive Trigger had to die for the cause) remote control unit that uses binocular cameras to track motion, with an AHRS setup giving orientation and that all this is powered by a Huawei Atlas edge AI processing system? This was greatly glossed over in the video like it was just some side-note not worth talking about. We hope details of that get made public soon!

Threading a needle through a grape by remote control

The dedicated GUI, written in what looks like Unity, allows robot programming and motion planning, but since those harmonic drives are back-drivable, the robot can be moved by hand and record movements for replaying later. Some work with AR has been started, but that looks like early in the process, the features just keep on coming!

Quite frankly there is so much happening that it’s hard to summarise here and do the project any sort of justice, so to that end we suggest popping over to YT and taking a look for yourselves.

We love robots ’round these parts, especially robot arms, here’s a big one by [Jeremy Fielding], and if you think stepper motors aren’t necessary, because servo motors can be made to work just fine, you may be right.

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“So Long,” Said All The Tank-Driving Fish

February 15, 2022 by Kristina Panos 19 Comments

Though some of us are heavily assisted by smart phone apps and delivery, humans don’t need GPS to find food. We know where the fridge is. The grocery store. The drive-thru. And we don’t really need a map to find shelter, in the sense that shelter is easily identifiable in a storm. You might say that our most important navigation skills are innate, at least when we’re within our normal environment. Drop us in another city and we can probably still identify viable overhangs, cafes, and food stalls.

The question is, do these navigational skills vary by species or environment? Or are the tools necessary to forage for food, meet mates, and seek shelter more universal? To test the waters of this question, Israeli researchers built a robot car and taught six fish to navigate successfully toward a target with a food reward. This experiment is one of domain transfer methodology, which is the exploration of whether a species can perform tasks outside its natural environment. Think of all the preparation that went into Vostok and Project Mercury.

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The Real World Strikes Back

February 12, 2022 by Elliot Williams 17 Comments

My son was into “Secret Coders“, a graphic novel series wherein a pair of kids discover and thwart a plot to take over the world by learning to program in the LOGO computer language. When I told him that these “turtle bots” were originally actually real physical things, he wanted one. So we built one out of some nice geared DC motors I had lying around.

A turtle bot has essentially three jobs: move forward in a straight line a controlled distance, turn a given number of degrees, and raise and lower a pen. If you’re already screaming “use stepper motors!” at your screen, well, you’re probably right. But I had these nice Faulhaber/Micromo geared motors with encoders that were just collecting dust in the closet, so I used ’em. And because of that, the robot stumbles on two of its three goals in life — the servo pen lifter works just fine.

Perfectly matched DC motors don’t exist. Of course I knew this, because I’ve built bots with DC motors before. But they’ve all had complex control mechanisms and/or feedback that made it moot. Not here. This bot needs to drive perfectly straight without any lines to guide it or more interesting navigation algorithms.

We spent a good half hour driving it around in not-quite-but-almost squares, tweaking each side’s PWMs, running the motors backwards for short bursts to brake the wheels, and generally trying to map degrees of rotation to milliseconds of motor drive. And you know what, my son enjoyed it. The concepts were simple enough for a second grader, and guessing the right PWM values was like a game. When we finally got it good enough, there was a small celebration.

Of course I know that what it really needs is encoder feedback. I installed those encoder gearmotors on purpose after all. But dealing with quadrature and probably a PID loop to control and sync the two sides is not for my son, at least not for another couple years. (They do learn closed-loop control theory in fourth grade these days, right?) I’ll have to do that all offline some night while he’s sleeping.

But I hope he’ll remember the lessons learned from stabbing at it the naive way. Abstractions are great, but no two motors are ever perfectly alike. You’d think you could just calibrate it out, but the motors differ in driven and coasting behavior, so you’ve got a lot more calibrating to do than you think at first. The real world is tough, and although it’s important to have theory and ideas and abstractions to guide you, you’re going to have to tweak to make it work when the wheels hit the floor. But also that it’s fun to do so, and super rewarding when it finally draws a wonky square.

A Most Unconventional Lego Walker

February 11, 2022 by Lewin Day 15 Comments

Lego Technic is a wonderful thing, making it easy to toy around with all manner of complicated mechanical assemblies without needing to do any difficult fabrication. [touthomme] recently posted one such creation to Reddit – a walker design that is rather unconventional.

The design dispenses with individually-actuated legs entirely. Instead, the two front legs are joined by an axle which pivots the legs about the body, which is shaped like an oval track. The rear legs are the same. A motorized carriage then travels along the oval track. When the weighted carriage reaches the front of the oval track, it forces the body to tip forwards, pivoting around the front legs and flipping the entire body over, swinging the rear legs forwards to become the front. The cycle then repeats again.

The flipping design, inspired by a toy, is something you wouldn’t expect to see in nature, as few to no animals have evolved mechanisms capable of continual rotation like this. It’s also unlikely to be a particularly efficient way of getting around, and the design would certainly struggle to climb stairs.

Some may claim the method of locomotion is useless, but we don’t like to limit our imaginations in that way. If you can think of a situation in which this walker design would be ideal, let us know in the comments. Alternatively, consider other walking designs for your own builds. Video after the break.

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A Simple 3D Printed Rover Design

February 10, 2022 by Lewin Day 4 Comments

There are plenty of RC cars and robot platforms out there that you can buy. However, there’s an understanding that’s gained from building your own rover from the ground up. Which is precisely what [Alex] got from developing this compact 3D printed rover design.

The design is by no means fast; it’s intended more for crawling around “at a slow deliberate pace” as [Alex] puts it. Off-the-shelf 12 V gear motors are used to provide plenty of torque to get around. The modular design means that it can be built with just wheels, or set up with tracks fitted for additional performance in softer terrain. Skid steering is used to turn the platform.

Fitted with a Raspberry Pi Zero 2W, the rover can be controlled remotely over WiFi. A separate FPV camera and transmitter is then used to stream video remotely to pilot the bot. However, if you’re so inclined, you can probably use the Raspberry Pi to stream the video, too.

It’s a fun build and a great way to learn about building rovers and robots that move. We’ve seen some other interesting tracked rovers before, too. Video after the break.

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PCB Stepper Motor Micro Robots

February 3, 2022 by Chris Lott 14 Comments

[Kevin Lynagh] is interested in tiny PCB stepper motors, and after reviewing the various projects and patents to-date, decided to give it a try himself. These are basically a stepper motor that’s been unrolled and made flat — traces on the PCB act as the coils and tiny magnetic “robots” act as the rotor.

If you want to try this concept yourself, [Kevin]’s post contains an excellent survey of prior art and projects, as well as exploring the theory behind how these things work. He has taken a deep dive in to the theory, deep enough to grasp what’s going on and to build some preliminary prototypes with a bit of confidence. First off was just a hand-wound flat coil as a proof-of-concept. Next was a PCB version that worked almost exactly as planned, although he confesses to burning out a motor driver circuit before stepping back and making some calculations.

We covered one such project back in 2014 and wrote about a Hackaday.io magnetic robot project from reader [bobricius] in 2018. Have you ever used this technology for anything besides a demonstration? Let us know in the comments below.

Thanks to [Adrian] for sending us the tip.

Forget Sudoku, Build Yourself A Minimalist Rubik’s Solver Robot

February 2, 2022 by Dave Rowntree 12 Comments

Some people like crossword puzzles, some are serious sudoku ninjas, but [Andrea Favero] likes to keep himself sharp, by learning coding and solving control problems, and that is something we can definitely relate to. When learning a new platform, it’s a very good idea to have a substantial project or goal in mind, and learn what is needed on the way there. [Andrea] chose to build an autonomous Rubik’s cube solver, and was kind enough to document exactly how how to do it, and we’re glad of it!

The result of the openCV processing chain

Working in python with OpenCV, [Andrea] uses the methodology by [Oussama Barkouki] to process each face image and convert it into a table of the colours of individual facelets. The basics of that, are first to convert the image to grayscale, then use a gaussian blur to denoise the image. Edges are identified using the canny algorithm, the result of which is then dilated and passed into a contour detector. The contours are sent into a cunning filter that identifies square contours, and those the wrong size are filtered off. What you’re left with are the outlines of the actual coloured facelets. Once you have a list of squares, these can be used to form image masks, and thence select the average colour from each square. The colour is then quantised and stored as a labelled colour from the standard Western Rubik’s cube colour scheme. Finally, once all face images are captured and facelets colours identified, the data are passed into a Rubik’s cube solving algorithm developed by [Hegbert Kociemba,] a guide to which is available on the speedsolving site. The result of the solving step is a sequence of descrambling moves, in the move notation developed by [David Singmaster]. Fascinating stuff, if you ask us! Continue reading “Forget Sudoku, Build Yourself A Minimalist Rubik’s Solver Robot” →