Save A Few Steps On Your Next Build With These Easy Linear Actuators

November 2, 2018 by Dan Maloney 18 Comments

A lot of projects require linear motion, but not all of them require high-accuracy linear slides and expensive ball screws. When just a little shove for a door or the ability to pop something up out of an enclosure is all you need, finding just the right actuator can be a chore.

Unless someone has done the work for you, of course. That’s what [Ali] from PotentPrintables did with these 3D-printed linear actuators. It’s a simple rack-and-pinion design that’s suitable for light loads and comes in two sizes, supporting both the 9-g micro servos and the larger, more powerful version. Each design has a pinion that has to be glued to a servo horn, and a selection of rack lengths to suit your needs. The printed parts are nothing fancy, but seem to have material in the right places to bear the loads these actuators will encounter. [Ali] has included parts lists and build instructions in with the STL files, as well as sample Arduino code to get you started. The video below shows the actuators in action.

We’re heartened to learn that [Ali] was at least partly inspired to undertake this design by a previous Hackaday post. And we’re glad he decided to share his version; it might save us a few steps on our next build.

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Code Review Lamp Subtly Reminds You To Help Your Fellow Developer

November 1, 2018 by Donald Papp 10 Comments

[Dimitris Platis] works in an environment with a peer review process for accepting code changes. Code reviews generally are a good thing. One downside though, is that a lack of responsiveness from other developers can result in a big hit to team’s development speed. It isn’t that other developers are unwilling to do the reviews, it’s more that individuals are often absorbed in their own work and notification emails are easily missed. There is also a bit of a “tragedy of the commons” vibe to the situation, where it’s easy to feel that someone else will surely attend to the situation, but often no one does. To combat this, [Dimitris] built this Code Review Lamp, a subtle notification that aims to prod reviewers into action.

The lamp is based on a ring of RGB LEDs and a Wemos D1 Mini board. The Wemos utilizes the popular ESP8266, so it’s easy to develop for. The LED ring and Wemos are tied together with a slick custom PCB. Mounting the LED ring on the top of the PCB and the Wemos on the bottom allows for easy powering via a USB cable while directing light upward. The assembly is placed in a translucent 3D printed enclosure creating a pleasant diffuse light source.

Every developer gets a Code Review Lamp. The lamps automatically log in to the change management system to check whether anything is awaiting review. If a review is ready, the Lamp glows in a color specific to the individual developer. All this serves as a gentle but persistent reminder that someone’s work is being held up until a review is completed.

We love the way that the device has a clear purpose: it does its job without any unnecessary features or parts. It’s similar to this ESP8266 IoT Motion Sensor in that it has a single job to do, and focuses on it well.

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With Grinning Keyboard And Sleek Design, This Synth Shows It All

October 28, 2018 by Donald Papp 24 Comments

Stylish! is a wearable music synthesizer that combines slick design with stylus based operation to yield a giant trucker-style belt buckle that can pump out electronic tunes. With a PCB keyboard and LED-surrounded inset speaker that resembles an eyeball over a wide grin, Stylish! certainly has a unique look to it. Other synthesizer designs may have more functions, but certainly not more style.

The unit’s stylus and PCB key interface resemble a Stylophone, but [Tim Trzepacz] has added many sound synthesis features as well as a smooth design and LED feedback, all tied together with battery power and integrated speaker and headphone outputs. It may have been originally conceived as a belt buckle, but Stylish! certainly could give conference badge designs a run for their money.

The photo shown is a render, but a prototype is underway using a milled PCB and 3D printed case. [Tim]’s Google photo gallery has some good in-progress pictures showing the prototyping process along with some testing, and his GitHub repository holds all the design files, should anyone want a closer look under the hood. Stylish! was one of the twenty finalists selected for the Musical Instrument Challenge portion of the 2018 Hackaday Prize and is therefore one of the many projects in the running for the grand prize!

Ghost Rider Costume Is Smoking Hot

October 26, 2018 by Lewin Day 20 Comments

It’s that spooky time of year once again, with pumpkins and cobwebs as far as the eye can see. This year, [Mikeasaurus] has put together something really special – a Ghost Rider costume with some amazing effects.

The costume starts with the skull mask, which started with a model from Thingiverse. Conveniently, the model was already set up to be 3D printed in separate pieces. [Mike] further modified the design by cutting out the middle to make it wearable. The mask was printed in low resolution and then assembled. [Mike] didn’t worry too much about making things perfect early on, as the final finish involved plenty of sanding and putty to get the surface just right. To complete the spooky look, the skull got a lick of ivory paint and a distressed finish with some diluted black acrylic.

With the visual components complete, [Mike] turned his attention to the effects. Light is courtesy of a series of self-blinking LEDs, fitted inside the mask to give the eye sockets a menacing orange glow. However, the pièce de résistance is the smoke effect, courtesy of a powerful e-cigarette device and an aquarium pump. At 225W, and filled with vegetable glycerine, this combination produces thick clouds of smoke which emanate from the back of the wearer’s jacket and within the skull itself. Truly stunning.

[Mike] reports that the costume is scary enough that he has been banned from answering the door as Ghost Rider. We think it’s bound to be a hit, regardless. For another epic mask build, check out the Borderlands Psycho. Video after the break. Continue reading “Ghost Rider Costume Is Smoking Hot” →

SandBot Happily And Tirelessly Rolls Patterns In Sand

October 18, 2018 by Donald Papp 1 Comment

The patience and precision involved with drawing geometric patterns in sand is right up a robot’s alley, and demonstrating this is [rob dobson]’s SandBot, a robot that draws patterns thanks to an arm with a magnetically coupled ball.

SandBot, SCARA version. The device sits underneath a sand bed, and a magnet (seen at the very top at the end of the folded “arm”) moves a ball bearing through sand.

SandBot is not a cartesian XY design. An XY frame would need to be at least as big as the sand table itself, but a SCARA arm can be much more compact. Sandbot also makes heavy use of 3D printing and laser-cut acrylic pieces, with no need of an external frame.

[rob]’s writeup is chock full of excellent detail and illustrations, and makes an excellent read. His previous SandBot design is also worth checking out, as it contains all kinds of practical details like what size of ball bearing is best for drawing in fine sand (between 15 and 20 mm diameter, it turns out. Too small and motion is jerky as the ball catches on sand grains, and too large and there is noticeable lag in movement.) Design files for the SCARA SandBot are on GitHub but [rob] has handy links to everything in his writeup for easy reference.

Sand and robots (or any moving parts) aren’t exactly a natural combination, but that hasn’t stopped anyone. We’ve seen Clearwalker stride along the beach, and the Sand Drawing Robot lowers an appendage to carve out messages in the sand while rolling along.

Just In Time For Halloween: Another Talking Skull

October 16, 2018 by Al Williams 4 Comments

It isn’t a unique idea, but we liked [Eric Wiemers’s] take on the classic animated skull for Halloween. In addition to showing you the code and the wiring, the video spends some time discussing what the audio looks like and what has to happen to get it into a format suitable for the Arduino. You can see the spooky video, below.

Of course, this is also a 3D printing project, although the skull is off-the-shelf. We wondered if he felt like a brain surgeon taking the Dremel to the poor skull. To fix the two parts of the device, he used brass threaded inserts that are heat set, something we’ve seen before, but are always surprised we don’t see more often.

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Hybrid Robot Walks, Transforms, And Takes Flight

October 15, 2018 by Donald Papp 10 Comments

[Project Malaikat] is a 3D printed hybrid bipedal walker and quadcopter robot, but there’s much more to it than just sticking some props and a flight controller to a biped and calling it a day. Not only is it a custom design capable of a careful but deliberate two-legged gait, but the props are tucked away and deployed on command via some impressive-looking linkages that allow it to transform from walking mode to flying mode.

Creator [tang woonthai] has the 3D models available for download (.rar file) and the video descriptions on YouTube contain a bill of materials, but beyond that there doesn’t seem to be much other information available about [Malaikat]. The creator does urge care to be taken should anyone use the design, because while the robot may be small, it does essentially have spinning blades for hands.

Embedded below are videos that show off the robot’s moves, as well as a short flight test demonstrating that while control was somewhat lacking during the test, the robot is definitely more than capable of actual flight.

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