audio

341 Articles

How To Make A Larger Air-Cored Inductor

March 8, 2023 by 20 Comments

Radio amateurs often have a love-hate relationship with home-made inductors, sharing all kinds of tips and tricks as to how the most stable nanohenry inductor can be wound. But there’s another group in the world of electronics with an interest in high-quality inductors, namely the audio enthusiasts. They need good quality inductors with a values in the millihenries, to use in loudspeaker crossover networks. [Homemade Audio] takes us through their manufacturing process for these coils, and the result is a watchable video resulting in some very well-made components.

The adjustable former is a machined aluminium affair of which we’re treated to the full manufacture. It’s likely the same results could be achieved with a 3D printed reel. The free-as-in-beer Coil64 on Windows is used to calculate the dimensions and number of turns, and it’s set up on a jig with a cordless screwdriver doing the winding. The best technique for flat layers of turns is explained, and a coat of varnish is put on each completed layer. We’re guessing this is to stop the coil “singing” at audio frequencies.

With a set of cable ties holding it together the result is a very tidy component. It’s adjusted a few turns to get the right value with an LCR meter, however experience tells us that a tiny percentage either way won’t harm the resulting network too much. If you make your own speakers, the video below the break could be extremely useful.

Need a loudspeaker primer? We have just the article for you.

Continue reading “How To Make A Larger Air-Cored Inductor” →

Ploopy Builds Open Source RP2040-Powered Headphones And You Can Too!

February 15, 2023 by 16 Comments

We’ve seen many DIY headphones projects on these fair pages over the years, but not many that are quite as DIY as the Ploopy Headphones. What makes this project interesting is the sheer depth of the construction, with every single part being made from what we might call base materials. Materials such as 3D printer filament, foam and felt, and the usual metallic vitamins.

The electronics are fairly straightforward, with an RP2040 functioning as the USB audio interface and equalizer function. Audio samples are emitted as I2S into a PCM3050 24-bit stereo codec which generates a pair of differential output audio signals. These are then converted from differential to single-ended signals and passed on to the coil drivers. The coil drivers consist of no fewer than eight-paralleled opamps per channel. All of this is powered by the USB-C connection to the host computer. Whilst a kit of parts is available for this, you can make your own if you wish, as the full source (Altium designer needed for tweaks) is available on the Ploopy headphone GitHub.

A pretty ploopy response

Many DIY headphone builds would likely be using off-the-shelf speaker units, with large parts of the ear cups being taken from spare parts kits for commercial offerings. But not the Ploopy. The drivers are constructed from flex PCB coils with a standard TRRS jack on each side. Magnets for these coils to react against are held in a 3D-printed frame that is attached to the outer cover. The coils are aligned with a special jig and bonded to the ‘driver foam’ with some 3M VHB tape.

The ear cups are constructed with some 3D printed rings, foam pieces, and simple woven material. The resonator plates push into the inner side of the cup, and the assembly simply screws to the driver assembly. The incredibly detailed assembly wiki makes it look easy, but we reckon there are a few tricky steps in there to trip the unwary. The headband again consists of printed spring sections, some woven material, and foam with a few metallic vitamins thrown in. That makes it sounds simple, but it isn’t.

On the whole the build looks fantastic, but what does it sound like? The Ploopy team has tested them against a pair of Sennheiser HDRXX giving a broadly comparable response, but we’re no audio experts, and the proof, as always, is in the wearing. This project seems to be the ultimate in audio tweakability, with the punchy RP2040 capable of running six audio filters at the full 48 KHz, 16-bit audio, though, the PCM3050 is capable of more.

Want to build some headphones, but need a Bluetooth interface? We got you covered. Can 3D printed headphones ever compare to the big names? We’ll see.

An Open Hardware Eurorack Compatible Audio FPGA Front End

February 13, 2023 by 4 Comments

[Sebastian Holzapfel] has designed an audio frontend (eurorack-pmod) for FPGA-based audio applications, which is designed to fit into a standard Eurorack enclosure. The project, released under CERN Open-Hardware License V2, is designed in KiCAD using the AK4619VN four-channel audio codec by Asahi Kasei microdevices. (And guess what folks, there’s plenty of those in stock!) Continue reading “An Open Hardware Eurorack Compatible Audio FPGA Front End” →

A closeup of a black flexible PCB with an out-of-focus quarter in the background, approximately the same size as the end of the PCB we're looking at. One the right is a USB C connector and to its left are two SMD components with visible pins. Several smaller SMD components (resistors or caps?) are soldered to other parts of the board.

Making The AirPods Pro Case Repairable

February 13, 2023 by 8 Comments

Apple is often lauded for its design chops, but function is often sacrificed at the altar of form, particularly when repair is involved. [Ken Pillonel] has made it easier for everyone to replace the batteries or lightning port in the AirPods Pro case. (YouTube)

With such notable hacks as adding USB C to the iPhone already under his belt, [Pillonel] has turned his attention to fixing the notoriously poor repairability of AirPods and AirPods Pro, starting with the cases. While the batteries for these devices are available, replacement Lightning ports are not, and taking the housing apart for the case is an exercise in patience where the results can’t be guaranteed.

He designed a USB C replacement port for broken Lightning ports that is a perfect fit if you happen to get the case apart in one piece. If you’re less successful, he has you covered there too with a 3D printable enclosure replacement.

We sure miss the days of schematic proliferation here at Hackaday, but we know you don’t let glued enclosures or unobtainium parts stand in the way of repairs.

Continue reading “Making The AirPods Pro Case Repairable” →

Audio Playback Toy For DSP Adventures

February 2, 2023 by 1 Comment

The declining costs of single-board computers has made serious computing power available for even the most trivial of tasks. It’s easy enough to slap a Raspberry Pi onto almost anything for nearly the same cost as a powerful 32-bit microcontroller platform, but this takes some of the fun out of projects for a few of us. Looking to get into the weeds can be a challenge as well, as [Michal Zalewski] demonstrates in this audio playback device he built from a simple 8-bit microcontroller.

The small toy takes audio input from a microphone through an op-amp and feeds this signal to an ADC within the AVR128DA28 microcontroller. The data is then stored on a separate memory chip ready to be played back through another op-amp paired with a speaker. This is where being familiar with the inner workings of the microcontroller comes in handy. By manipulating the interrupt routines in specific ways, the audio stored in memory can be played back at various speeds.

[Michal] intended this build to be a toy for one of his younger relatives, and for the price of a few ICs and buttons it does a pretty good job of turning a regular voice into a chipmunk voice like some commercial children’s toys some of us might remember. If the design aesthetics of this gadget look familiar, you may be thinking of his minimalist gaming device which we recently featured.

Converting A Sink To An Ultrasonic Cleaner

January 30, 2023 by 40 Comments

While ultrasonic cleaning might sound a bit like the “sonic shower” from Star Trek, this is actually one case where the futuristic-sounding technology predates its use in Sci-Fi. Ultrasonic cleaners have been around since the 50s and are used to clean all sorts of oddly-shaped or specialty objects by creating cavitation within a liquid that allows the surface of the object to be scoured. With the right equipment, these cleaning devices are fairly straightforward to build as well.

This ultrasonic cleaner by [Branchus Creations] started off as a standard stainless steel laundry sink, but with the addition of a few transducers it really turns up the volume. They are attached to the underside of the sink with a combination of a bolt and hard epoxy so that the sound is efficiently transmitted to the sink, but they’re not much use without driver boards to power them. These drivers take AC power and convert it to the DC required to generate the ultrasonic frequencies, and this build uses a driver for each of the transducers all wired up to a common control board for ease-of-use.

The results speak for themselves; a test is performed on a sheet of aluminum foil which quickly turns takes on a Swiss cheese appearance after just a couple minutes in the cleaner. It’s also shown cleaning rusty nails and a few other things as well. For other nontraditional cleaning methods, be sure to check out this wet media blast cabinet built from a 55-gallon drum.

Continue reading “Converting A Sink To An Ultrasonic Cleaner” →

Surgery On An LED To Preserve Vintage Aesthetics

January 29, 2023 by 53 Comments

[Chris Jones] recently found himself in a pickle. An indicator LED off an old piece of stereo equipment had failed. It was a strange rectangular type for which he could source no modern substitute. Using a different LED would ruin the aesthetic. Thus, what else was [Chris] to do, but attempt surgery on an LED!

The first attempt was the simplest. [Chris] tried soldering a small SMD LED between the legs of the existing part, which was open circuit. It worked, but the light didn’t really propagate to the top of the LED’s plastic. It was too dim to do the job.

Unperturbed, [Chris] instead elected to cut the LED apart. he soldered the SMD LED to the original LED’s leads, inside its body this time. The top part of the plastic lens was then notched to fit snugly over the new SMD part. A bit of superglue then joined everything back together. The finished product looks a touch messy on the PCB. However, installed back inside the stereo, it’s a perfectly stealth fix that looks great.

Some will consider this fix frivolous and a waste of time. Others will appreciate the way it preserved the attractive retro look of a piece of vintage audio gear. In any case, we can all agree that modern LEDs are often a great replacement for older parts in many cases. If you’ve pulled off your own weird, oddball repair hacks, don’t hesitate to share us with them on the tipsline!