One Man, A Raspberry Pi, And A Formerly Hand Powered Loom

August 20, 2016 by Gerrit Coetzee 5 Comments

[Fred Hoefler] was challenged to finally do something with that Raspberry Pi he wouldn’t keep quiet about. So he built a machine assist loom for the hand weaver. Many older weavers simply can’t enjoy their art anymore due to the physical strain caused by the repetitive task. Since he had a Pi looking for a purpose, he also had his project.

His biggest requirement was cost. There are lots of assistive looms on the market, but the starting price for those is around ten thousand dollars. So he set the rule that nothing on the device would cost more than the mentioned single board computer. This resulted in a BOM cost for the conversion that came in well under two hundred dollars. Not bad!

The motive parts are simple cheap 12V geared motors off Amazon. He powered them using his own motor driver circuits. They get their commands from the Pi, running Python. To control the loom one can either type in commands into the shell or use the keyboard. There are also some manual switches on the loom itself.

In the end [Fred] met his design goal, and has further convinced his friends that the words Raspberry Pi are somehow involved with trouble.

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Filling The Automation Gap In Garment Manufacturing

August 16, 2016 by Moritz Walter 25 Comments

Even in this age of wearable technology, the actual fabric in our t-shirts and clothes may still be the most high-tech product we wear. From the genetically engineered cotton seed, though an autonomous machine world, this product is manufactured in one of the world’s largest automation bubbles. Self-driving cotton pickers harvest and preprocess the cotton. More machines blend the raw material, comb it, twist and spin it into yarn, and finally, a weaving machine outputs sheets of spotless cotton jersey. The degree of automation could not be higher. Except for the laboratories, where seeds, cotton fibers, and yarns are tested to meet tight specifications, woven fabrics originate from a mostly human-free zone that is governed by technology and economics.

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Electroloom Throws In The Towel

August 11, 2016 by Moritz Walter 28 Comments

The once successful Kickstarter and National Science Foundation (NSF) research grant winner Electroloom is saying “Thanks and Farewell” to its backers, supporters, and sponsors. The startup ran out of funding while developing printer-like machine that uses electrospinning to automatedly produce ready-to-use garments.

Electroloom has been an ambitious project to explore if electrospinning could be made viable for garment manufacturing. The process that uses a high voltage to transform a resinous liquid into non-woven fabric was originally invented for textile fabrication, although its low throughput has always been a limiting factor. The method was mostly used in laboratory and medical applications. In 2014, Electroloom began developing a process that would bring the technology back to its fibrous roots, building an amazing prototype machine that could print an entire shirt in one piece. Electroloom’s Kickstarter campaign was funded in 2015, and earlier this year, an NSF research grant was awarded to the startup.

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Home Pool Added To Home Automation

August 6, 2016 by Bryan Cockfield 12 Comments

Anyone who owns their own pool knows it’s not as simple as filling it up with water and jumping in whenever you want. There’s pool covers to deal with, regular cleaning with the pool vacuum and skimmers, and of course, all of the chemicals that have to be added to keep the water safe. While there are automatic vacuums, there aren’t a whole lot of options for automating the pool chemicals. [Clément] decided to tackle this problem, eliminating one more task from the maintenance of his home. (Google Translate from French.)

The problem isn’t as simple as adding a set amount of chemicals at a predetermined time. The amount of chemicals that a pool owner has to add are dependent on the properties of the water, and the amount of time that’s elapsed since the previous chemical treatment, and the number of people who have been using the water, and whether or not the pool cover is in use. To manage all of this, [Clément] used an ORP/Redox probe and a pH probe, and installed both in the filtration system. The two probes are wired to an Arduino with an ethernet shield. The Arduino controls electrically actuated chemical delivery systems that apply the required amount of chemicals to the pool, keeping it at a nice, healthy balance.
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Pips Help Everyone Around The House

July 21, 2016 by Bryan Cockfield 10 Comments

Sometimes you start a project with every intention of using it in a specific way, or maybe your plan is to have a very well-defined set of features. Often, though, our projects go in a completely different direction than we might have intended. That seems to be the case with [Dave] and his Pips. These tiny devices were originally intended to be used by people with disabilities, but it turns out that they’re a perfect platform for this “Internet of Things” thing that we’ve been hearing so much about.

Built around the Bright Blue Bean microcontroller platform to take advantage of its low energy requirements, the Pips were originally intended to be placed around the house where they would light up to remind the user to perform some task. Once the button was pushed, the next Pip in the sequence would activate. While they are quite useful for people with cognitive or sensory impairments, they can also be used in a similar way to the Amazon Dash button or any other simple internet-enabled device. Especially when used in conjunction with a home automation setup, this device could be used in novel ways, such as automating your morning routine without having to add a weight sensor to your bed.

We are also pleased to see that all of the project files are available on GitHub for anyone looking to try this out. Its interesting when something that was originally intended to help out anyone with a disability finds a use somewhere else that it might not have originally been intended for. After all, though, the principle of using things in novel ways is kind of the entire basis of this community.

Hackaday Prize: 20 Projects That Make Us All Citizen Scientists

July 18, 2016 by Brian Benchoff 8 Comments

We live in a time of unparalleled access to technology and this has the power to make life better for everyone. Today we are excited to announce twenty spectacular builds that use access to technology to move scientific exploration within the reach of all. These are the winners of the Citizen Scientist challenge of the 2016 Hackaday Prize. Themes tackled in this round include blood glucose monitoring, insole sensing for analyzing your footfalls, lab equipment like automated microscopy, sensors to measure the world around us, and more.

The winners for the Citizen Scientist portion of the Hackaday Prize are, in no particular order:

The Hackaday Prize is the greatest hardware competition on earth. We want to see the next great Open Hardware project benefit everyone. We’re working toward that by recognizing people who build, make, and design the coolest and most useful devices around.

These twenty projects just won $1000 and will now move on to the final phase of The Hackaday Prize, to be judged by our fourteen celebrity judges. Awesome! Now get to work: there’s a lot the hackers behind these projects need to do before the final judging in October where they’ll compete for the grand prize of $150,000 and four other top prizes.

If your project didn’t make the cut, there’s still an opportunity for you to build the next great piece of hardware for The Hackaday Prize. The Automation Challenge is currently under way. It encourages everyone to build devices that make your life easier.

Automate your life; build a device that makes your breakfast, a robot to mow your lawn, or software that does your taxes. Build a device that automatically tracks laundry detergent, automates washing the dishes, or a robot that obeys every command.

Like the Design Your Concept, Anything Goes, and Citizen Science rounds of The Hackaday Prize, the top twenty projects will each win $1000, and move on to the Hackaday Prize finals for a chance to win $150,000 and a residency at the Supplyframe DesignLab in Pasadena.

If you don’t have a project up on Hackaday.io, you can start one right now and submit it to The Hackaday Prize. If you’re already working on the next great piece of hardware design, add it to the Automation challenge using the dropdown menu on the sidebar of your project page.

Mechanized One-Man Sawmill

July 16, 2016 by James Hobson 53 Comments

The title of ‘maker’ is conventionally applied to the young-adult age group. In the case of 84 year-old Ralph Affleck, a lifelong sawmiller, ‘maker’ perhaps undersells the accomplishment of building a fully functioning sawmill that can be operated by a single individual.

Starting in the trade at the age of 16 under his father’s tutelage, fifty years of working in sawmills saw him still loving what he did as retirement loomed. So, with pen, paper, and a simple school ruler he designed the entire shop from scratch. Decades of expertise working with wood allowed him to design the machines to account for warping and abnormalities in the timber resulting in incredibly accurate cuts.

With no other examples to guide his design — aside from perhaps old style steam-powered sawmills, and newer portable ones that he feels are inadequate for the job — much of the shop is built from scratch with scavenged parts. And, that list is impressive: four hydraulic cylinders from a Canberra bomber, levers from an old locomotive, differentials and gearboxes from a MAC and 1912 Republic trucks, a Leyland engine that operated for 13 years without the need for maintenance, and an assortment of old military and air force vehicle parts. This is complimented by his log skidder — also custom — that would look at home in a post-apocalyptic wasteland. Built from two tractors, it combines three gearboxes for 12 forward and 8 reverse gears(what!?), and can hit 42mph in reverse!

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