Hackaday Prize Entry: 3D Printed Linear Actuator Does 2kg+

June 20, 2017 by Donald Papp 21 Comments

The rabbit hole of features and clever hacks in [chiprobot]’s NEMA17 3D Printed Linear Actuator is pretty deep. Not only can it lift 2kg+ of mass easily, it is mostly 3D printed, and uses commonplace hardware like a NEMA 17 stepper motor and a RAMPS board for motion control.

The main 3D printed leadscrew uses a plug-and-socket design so that the assembly can be extended easily to any length desired without needing to print the leadscrew as a single piece. The tip of the actuator even integrates a force sensor made from conductive foam, which changes resistance as it is compressed, allowing the actuator some degree of feedback. The force sensor is made from a 3M foam earplug which has been saturated with a conductive ink. [chiprobot] doesn’t go into many details about his specific method, but using conductive foam as a force sensor is a fairly well-known and effective hack. To top it all off, [chiprobot] added a web GUI served over WiFi with an ESP32. Watch the whole thing in action in the video embedded below.

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Art With Steppers And STM32

May 14, 2017 by Lewin Day 9 Comments

Automotive dashboards are something that largely go untouched in the average car’s life. Other than the occasional wipe with a damp cloth, they’re generally reliable for the life of the car and considered too tricky to repair as age sets in. Nevertheless, some hackers find themselves tinkering with them, and learn skills in the process, such as how to control stepper motors and talk to the CAN bus. Having done some projects in the past, [Dan] had some old tachometers lying around and decided to turn them into a piece of art.

The build is powered by an STM32 – a powerful ARM-based platform with plenty of IO and potential. [Dan] leveraged its capabilities to have the board generate music and react to its onboard accelerometer data while also driving the stepper motors from the old tachometers. The project was then completed by 3D printing a mounting plate and placing the tachometer assemblies into the back of an IKEA canvas print.

The end result is a piece of wall art that emits eerie stringed music while twitching around. It came about from [Dan]’s prior projects in working with dashboards. It’s a fun use of some well-earned hacking skills, but we reckon there’s even more potential. There’s a huge number of projects that could benefit from lightweight tiny actuators, and we’d love to see a robot made entirely out of junkyard dashboard parts.

For another dashboard hack, why not check out this beautiful Jeep desk clock?

A Command-Line Stepper Library With All The Frills

March 5, 2017 by Elliot Williams 30 Comments

When you already know exactly where and how you’d like your motor to behave, a code-compile-flash-run-debug cycle can work just fine. But if you want to play around with a stepper motor, there’s nothing like a live interface. [BrendaEM]’s RDL is a generic stepper motor driver environment that you can flash into an Arduino. RDL talks to your computer or cell phone over serial, and can command a stepper-driver IC to move the motor in three modes: rotary, divisions of a circle, and linear. (Hence the acronumical name.) Best of all, the entire system is interactive. Have a peek at the video below.

The software has quite a range of capabilities. Typing “?” gets you a list of commands, typing “@” tells you where the motor thinks it is, and “h” moves the motor back to its home position. Rotating by turns, degrees, or to a particular position are simple. It can also read from an analog joystick, which will control the rotation speed forward and backward in real time.

Division mode carves the pie up into a number of slices, and the motor spins to these particular locations. Twelve, or sixty, divisions gives you a clock, for instance. Acceleration and deceleration profiles are built in, but tweakable. You can change microstepping on the fly, and tweak many parameters of the drive, and then save all of the results to EEPROM. If you’re playing around with a new motor, and don’t know how quickly it can accelerate, or what speeds it’s capable of, nothing beats playing around with it interactively.

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Custom Parts Put IKEA Window Shades On IoT

February 19, 2017 by Dan Maloney 18 Comments

No matter what the project is about, we’re always suckers for nicely integrated builds with good fit and finish. There’s a certain appeal to rat’s nest wiring on a breadboard, and such projects are valuable because they push the limits. But eventually you need to go from prototype to product, and that’s where this IKEA window shade automation project shines.

Integration is more than just putting everything in a nice box, especially for home automation gear – it really needs to blend. [ehsmaes] roller blind motorization project accomplishes that nicely with a 3D-printed case for the electronics, as well as a custom case for the geared stepper motor to drive the shade. The drive replaces the standard spring-loaded cap on the end of the IKEA Tupplur shade, and the neutral color of both cases blends nicely with the shade and surroundings. The control electronics include a NodeMCU and a motor shield; [eshmaes] warns that narrow shades work just fine off of USB power, but that wider windows will need a power boost. The IoT end of things is taken care of by MQTT and OpenHab, allowing the shades to be raised and lowered to any position. The short video below shows the calibration procedure for the shade.

Need a primer on MQTT? We’ve got you covered. Or perhaps you need to control the windows rather than the treatments.

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Cheap Dual Mirror Laser Projector

November 23, 2016 by Steven Dufresne 36 Comments

[Stanley] wanted to make a laser projector but all he could find online were one’s using expensive galvanometer scanners. So instead he came up with his own solution that is to be admired for its simplicity and its adaptation of what he could find.

At its heart is an Arduino Uno and an Adafruit Motor Shield v2. The green laser is turned on and off by the Arduino through a transistor. But the part that makes this really a fun machine to watch at work are the two stepper motors and two mirrors that reflect the laser in the X and Y directions. The mirrors are rectangles cut from a hard disk platter, which if you’ve ever seen one, is very reflective. The servos tilt the mirrors at high speed, fast enough to make the resulting projection on the wall appear almost a solid shape, depending on the image.

He’s even written a Windows application (in C#) for remotely controlling the projector through bluetooth. From its interface you can select from around sixteen predefined shapes, including a what looks like a cat head, a heart, a person and various geometric objects and line configurations.

There is a sort of curving of the lines wherever the image consists of two lines forming an angle, as if the steppers are having trouble with momentum, but that’s probably to be expected given that they’re steppers controlling relatively large mirrors. Or maybe it’s due to twist in the connection between motor shaft and mirror? Check out the video after the break and let us know what you think.

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Laser Pointer Clock Makes Timekeeping A Drawn-Out Affair

November 4, 2016 by James Hobson 7 Comments

Designing a unique clock to flex your technical skills can be a rewarding experience and result in an admirable showpiece for your home. [Andres Robam] saw an opportunity to make a laser-pointer clock that draws the current time onto a glow-in-the-dark sticker.

A pair of stepper motors tilt and pan the laser’s mount — designed in SolidWorks and 3D printed. There was an issue with the motor’s shaft having some slack in it — enough to affect the accuracy of the laser. [Andres] cleverly solved the issue by using a pen’s spring to generate enough tension in the system, correcting it. A NODEmcu v2 is the brains of the clock — chosen because of its built-in WiFi capacity and compatibility with the Arduino IDE — and a 5mW laser sketches the time onto the sticker.

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Litter Basket Automation

October 30, 2016 by Al Williams 9 Comments

Sometimes the technology part of a project isn’t the hard part. It is having an idea for something both useful and doable. Sure, a robot butler that would do your cleaning and laundry would be useful, but might be out of reach for most of us. On the other hand, there’s only so many use cases for another blinking LED.

[Martinhui] knows how to use an ultrasonic sensor with an Arduino. Driving a motor isn’t that hard, either. The question is: what do you do with that? [Martin’s] answer: Automate a trash can. You can see a video of the result, below.

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