Converting Bluetooth Sensors To Zigbee

November 29, 2023 by Bryan Cockfield 19 Comments

With the increase in popularity of Internet of Things (IoT) devices and their need to communicate wirelessly, there’s been a corresponding explosion of wireless protocols to chose from. Of course there’s Wi-Fi and Bluetooth, but for more specialized applications there are some other options like Z-Wave, LoRa, Sigfox, and Thread. There’s a decent amount of overlap in their capabilities too, so when [SHS] was investigating some low-cost Xiaomi sensors it was discovered that it is possible to convert them from their general purpose Bluetooth protocol over to the more IoT-specialized Zigbee protocol instead.

These combination temperature and humidity sensors have already been explored by [Aaron Christophel] who found that it’s possible to flash these devices with custom firmware. With that background, converting them from Bluetooth to Zigbee is not a huge leap. All that’s needed is the Zigbee firmware from [Ivan Belokobylskiy] aka [devbis] and to follow the steps put together by [SHS] which include a process for flashing the firmware using an over-the-air update and another using UART if the wireless updates go awry. Then it’s just a short process to pair the new Zigbee device to the network and the sensor is back up and running.

Converting from one wireless protocol to another might not seem that necessary, but using Bluetooth as an IoT network often requires proxy nodes as support devices, whereas Zigbee can communicate directly from the sensor to a hub like Home Assistant. Other Zigbee devices themselves can also act as a mesh network of sorts without needing proxy nodes. The only downside of this upgrade is that once the Bluetooth firmware has been replaced, the devices no longer has any Bluetooth functionality.

Thanks to [RoganDawes] for the tip!

Adding Temperature Sensor Functionality To The CH32V003 MCU

November 5, 2023 by Maya Posch 15 Comments

As cheap as the WCH CH32V003 MCU is, its approximately $0.10 price tag looks far less attractive when you need to start adding on external ICs for missing basic features, such as temperature measurement. This is a feature that’s commonly found on even basic STM32 MCUs. Fear not though, as [eeucalyptus] shows, you can improvise a working solution by finding alternative sources that can act as a thermometer.

Plot of the temperature measurement using the improvised CH32V003 -based temperature sensor. (Credit: eeucalyptus)

The CH32V003 is a low-end, 32-bit RISC-V-based MCU by the China-based Nanjing Qinheng Microelectronics, commonly known abbreviated as ‘WCH’, and featured on Hackaday previously. Although it features a single-core, 48 MHz CPU, its selection of peripherals is fairly basic:

So how do you create an internal temperature sensor using just this? [eeucalyptus] figured that all that’s needed is to measure the drift between two internal clocks – such as the LSI and HSI – as temperatures change and use this to calibrate a temperature graph.

Unfortunately, the LSI isn’t readily accessible, even through the Timer peripheral. This left the AWU (automatic wake-up unit) which also uses the LSI as a clock source. By letting it go to sleep and wake up after N LSI cycles, the AWU enabled indirect access to the LSI.

Internal diagram of the CH32V003 MCU. (Credit: WCH)

After calibrating against room temperature (~22 °C) and ice water (0 °C), a temperature plot was obtained, which could conceivably be somewhat accurate. As [eeucalyptus] warns, this is a kind of calibration that likely differs per MCU, and no attempt to quantify the absolute accuracy of this method has been made yet. Even so, as a crude temperature measurement, it might just be good enough.

Heat Pump Control That Works

September 4, 2023 by Bryan Cockfield 33 Comments

Heat pumps are taking the world by storm, and for good reason. Not only are they many times more efficient than electric heaters, but they can also be used to provide cooling in the summer. Efficiency aside, though, they’re not perfectly designed devices, largely with respect to their climate control abilities especially for split-unit setups. Many of them don’t have remotely located thermostats to monitor temperature in an area, and rely on crude infrared remote controls as the only user interface. Looking to make some improvements to this setup, [Danilo] built a setup more reminiscent of a central HVAC system to control his.

Based on an ESP32 from Adafruit with an integrated TFT display, the device is placed away from the heat pump to more accurately measure room temperature. A humidity sensor is also included, as well as an ambient light sensor to automatically reduce the brightness of the display at night. A large wheel makes it quick and easy to adjust the temperature settings up or down. Armed with an infrared emitter, the device is capable of sending commands to the heat pump to more accurately control the climate of the room than the built-in controls are able to do. It’s also capable of logging data and integrating with various home automation systems.

While the device is optimized for the Mitsubishi heat pumps that [Danilo] has, only a few lines of code need to be changed to get this to work with other brands. This is a welcome improvement for those frustrated with the inaccurate climate controls of their heat pumps, and since it integrates seamlessly into home automation systems could also function in tandem with other backup heat sources, used in cold climates when it’s too cold outside to efficiently run the heat pump. And, if you don’t have a heat pump yet, you can always try and build your own.

A series of tubes wound up and down as modules in a metal-framed, free-standing wall. The wall is inside a climate-controlled test chamber with a series of differently-colored tubes running behind the free-standing wall.

Cooling Off The Bus Stop

August 18, 2023 by Navarre Bartz 49 Comments

If you’ve taken the bus in the summer, you know it can get hot while you wait on your ride, even if there is a roof over the stop. Researchers at the University of Seville have devised a way to keep you cooler while you wait.

As temperatures around the world get warmer due to climate change, keeping cool in the summer is increasingly not just a matter of comfort. For the prototype in a climate-controlled chamber, 500L of water were cooled with a chiller and used as a thermal reservoir to reduce temps in the bus stop during the day. Pumps circulate the water through panels when a rider approaches the stop, cooling the space by ~8˚C (~14˚F) over a 20 minute period. Pumps for the system and lighting for the stop will be powered via solar panels and keep the system self-contained.

The amount of cooling offered by the system can be controlled by the flow rate of the water. The researchers plan to use Falling-Film radiant cooling in the outdoor version to replace the chiller to cool the water at night. They also say the system can be used for radiant heating in the winter, so it isn’t just for hot climates.

If you want to know how to survive a wet bulb event or want a better way to determine your bus route, we’ve got you covered there too.

[via Electrek]

IR Camera Is Excellent Hacking Platform

June 1, 2023 by Bryan Cockfield 14 Comments

While there have been hiccups here and there, the general trend of electronics is to decrease in cost or increase in performance. This can be seen in fairly obvious ways like more powerful and affordable computers but it also often means that more powerful software can be used in other devices without needing expensive hardware to support it. [Manawyrm] and [Toble_Miner] found this was true of a particular inexpensive thermal camera that ships with Linux installed on it, and found that this platform was nearly perfect for tinkering with and adding plenty of other features to turn it into a much more capable tool.

The duo have been working on a SC240N variant of the InfiRay C200 infrared camera, which ships with a Hisilicon SoC. The display is capable of displaying 25 frames per second, making this platform an excellent candidate for modifying. A few ports were added to the device, including USB and MicroSD, and which also allows the internal serial port to be accessed easily. From there the device can be equipped with the uboot bootloader in order to run essentially anything that could be found on any other Linux machine such as supporting a webcam interface (and including a port of DOOM, of course). The duo doesn’t stop at software modifications though. They also equipped the camera with a lens, attached magnetically, which changes the camera’s focal length to give it improved imaging capabilities at closer ranges.

While the internal machinations of this device are interesting, it actually turns out to be a fairly capable infrared camera on its own as well. The hardware and software requirements for these devices certainly don’t need a full Linux environment to work, and while we have seen thermal cameras that easily fit in a pocket that are based on nothing any more powerful than an ESP32, it does tend to simplify the development process dramatically to include Linux and a little more processing power if you can.

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Tiny Microcontroller Uses Real-Time Operating System

May 10, 2023 by Bryan Cockfield 51 Comments

Most of the computers we interact with on a day-to-day basis use an operating system designed for flexibility. While these are great tools for getting work done or scrolling your favorite sites, they have a weakness when it comes to interacting quickly with a real-world environment. For these kinds of low-latency, high-reliability systems you may want to turn to something like freeRTOS which is optimized for this kind of application and which [Parikshit Pagare] has used to build his home automation system.

This build is based around an ESP32 for which freeRTOS, designed specifically for embedded systems, is uniquely suited. There are several channels built in capable of monitoring temperature, functioning as a smoke alarm, and sensing whether someone is at the front door. All of these are reported to a small OLED screen but are also updated on an Android app as well, which happens nearly instantaneously thanks to the real-time operating system. There are a number of user-controllable switches as well that are capable of turning lights or fans on and off.

For a home automation system, it’s one of the most low-cost and fully-featured we’ve seen and if you’re still having trouble coming across a Raspberry Pi as they sort out supply issues, something like this might make an excellent substitute at a fraction of the price. If you’re looking to expand even beyond this build, one of the gold standards for ESP32-based automation design is this build from [Marcus] which not only demonstrates how to build a system like this but goes into great detail on the ESPHome environment.

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Warmer Ice Cream?

April 24, 2023 by Lewin Day 52 Comments

What if you could tweak the recipe on ice cream to keep it frozen at higher temperatures? The idea comes from massive conglomerate Unilever. Among other things, the brand owns a wide variety of ice cream brands, from Ben & Jerry’s to the Magnum and Cornetto lines. Instead of running freezers at the industry standard of -18 °C (0°F), the company is experimenting with upping the temperature to -12 °C (10 °F) instead.

First off, you’d save a lot of electricity. Thanks to the way the industry works, the company actually owns the vast majority of the three million or so display freezers that are used to sell its stock to customers. Running at a higher temperature could slash the freezer’s energy use by 20% to 30%, according to the company’s calculations. The company also estimates that the energy used by these freezers makes up around 10% of its total greenhouse gas footprint, so it’s better for the environment too.

Of course, there’s savvy commercial reasons behind the idea. Unilever had noticed its ice cream sales dropping in 2022. The company believes this was in part due to retailers unplugging their freezers earlier than usual as winter approached, due to high energy bills. If the company’s freezers aren’t humming, they’re doing less business. If shaving down the freezer’s energy use helps retailers keep them plugged in and the lights on, that’s a net bonus to the company’s bottom line. It could also make their freezers unhospitable places for rival products, giving them an edge in the marketplace.

But this is all business intrigue. Let’s instead take a deeper look at ice cream.

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