Rebuilding A 50,000 Volt Power Supply

Spark

The theory behind building power supplies is relatively easy, but putting it into practice and building a multi-kilovolt supply is hard. A big transformer in air will simply spark to itself, turning what could be something very cool into something you just don’t want to be around. [glasslinger] over on YouTube is an expert at this sort of thing, as shown in his 50,000 Volt power supply build. That’s a 55 minute long video, and trust us: it’s worth every minute of your time.

[glasslinger] began his build by taking an old 15,000 Volt neon sign transformer and repurposing the coils and cores for his gigantic 50,000 volt transformer. There was a small problem with this little bit of recycling: the neon sign transformer was potted with tar that needed to be removed.

To de-pot the transformer, [glasslinger] made a small oven from a helium tank, melting all the goo out with an old school gasoline torch. From there, hours and hours of cleaning ensued.

The transformer cores were cleaned up and cut down, and a new primary wound. A small-scale test (shown above) using the old secondaries resulted in a proof of concept with some very large sparks. The next step was putting the entire transformer in a box and filling it with transformer oil.

The money shot for this build comes when [glasslinger] assembles his transformer, rectifier, and all the other electronics into a single, surprisingly compact unit and turns standard wall power into a 50,000 Volt spark. You can literally smell the ozone from the video.

 

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“Professor Kill A. Volt” Shocks Pumpkins with his Tesla Coil

jj

[JJ Dasher] is back again this year, shocking some pumpkins! (Volume warning). We featured [JJ] two years ago for his Halloween candy shocking Tesla coil. He apparently has been busy in his mad scientist laboratory doing some upgrades. This year his coil is producing 5 foot long streaming arcs!

[JJ's] Tesla coil is a uses two microwave oven transformers as a power supply. He also uses an Asynchronous Rotary Spark Gap (ASRG). As the name implies, a rotary spark gap uses a motor to turn a rotor. At certain points in the rotation, the rotor creates a small enough gap that a high voltage spark can jump across, energizing the primary coil. This idea is similar to an automotive ignition system distributor. [Pete] gives a great example of an ASRG in this video. Most ASRG based Tesla coils use the small motor to spin up the spark gap. Varying the speed of the motor creates the characteristic “motor revving” noise heard in the final arcs of the Tesla Coil.

[JJ] made things a bit more interesting by installing a couple of fluorescent bulbs inside a pumpkin near the coil. The coil lights them easily, and they glow even brighter when the pumpkin is struck. Still not satisfied, he also donned his grounded chainmail gloves and drew the arc to himself. We always love seeing people safely taking hits from massive Tesla coils, but this definitely falls under the “don’t try this at home” banner.

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Homebuilt 30kV High Voltage Power Supply

rimstarorg 30kV power supply

If you have need for 30,000 volts to launch your ionocraft (lifter) or power other DIY projects then shuttle over to RimstarOrg’s YouTube channel and checkout [Steven Dufresne’s] homebuilt 30kV power supply. The construction details that [Steven] includes in his videos are always amazing, especially for visual learners. If you prefer text over video he was kind enough to share a schematic and full write up at rimstar.org.

The power supply can be configured for 1.2kV – 4.6kV or 4kV – 30kV at the output while requiring 0-24V DC at the input. In the video [Steven] tries two power supplies. His homemade DC bench power supply at 8V and 2.5A and also a laptop power supply rated at 20V 1.8A DC. A couple of common 2N3055 power transistors, proper wattage resistors, a flyback transformer and a high voltage tripler is about all you’ll need to scrounge up. The flyback transformer can be found in old CRT type televisions, and he does go into details on rewinding the primary for this build. The high voltage tripler [Steven] references might be a bit harder to source. He lists a few alternates for the tripler but even those are scarce: NTE 521, Siemens 76-1 N094, 1895-641-045. There are lots of voltage multiplier details in the wild, but keep in mind this tripler needs to operate up to 30kV.

Join us after the break to watch the video and for a little advice from Mr. Safety.

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Oil truck transforms into giant mobile grill

Oil-truck-transforms-into-mobile-grill

When the truck rolls up, everything seems normal enough. It’s a generic oil tanker. But when the theme from “2001: A Space Odyssey” begins to play and the side of the tank starts to open, you suddenly realize things are not what they seem. This is no mere tanker truck, it’s a massive meat cooking monster dubbed the “X Grill”.

[Ken Foster], owner and creator of this $40K+ beast, worked with welder [Gary Webb] to custom design and fabricate every component of the vehicle, from hinges to hydraulic systems. They claim not a single part came from a box. The cooking area, complete with speakers and spotlights, has storage cabinets, stainless steel prep counters, a four burner stove, and a 42 inch grill. If that’s not enough, there are three more grills you can set up beside the truck and hook into the system. All the appliances are run off a 65 gallon propane tank that’s mounted to the side of the truck.

Although the “X Grill” is available to rent for private parties, [Ken] says they spend most of their time at community and charitable events. He donates his equipment and cooking services, and the host group supplies the food and gets to keep any profit.

Good work guys!

[via Neatorama]

RC car transforms into RC robot

Transformer

After nearly 30 years since the first episode of Transformers aired, someone has finally done it. A company named Brave Robotics out of Japan has created a true transformer robot that is half remote control car and half remote control bipedal robot.

According to the Brave Robotics’ site, this creation is the result of more than 10 years. In 2002, the first version of the Transform Robot was completed – a relatively simple affair that transformed but couldn’t walk or drive. Over the last 10 years, the prototypes have seen incremental improvement that included a drive system for the wheels, a steering mechanism, and even the ability to move its’ arms and shoot plastic darts.

Surprisingly, you can actually buy one of Brave Robotics’ transforming robots for ¥1,980,000 JPY, or about $24,000 USD. A little pricy but we’re sure we’ll see a few more transforming robots in the future.

Check out a few more videos of the Brave Robotics transform robot after the break.

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A huge microwave-powered bug zapper

This is the biggest bug zapper we’ve ever seen. It’s called the Megazap as its zapping area is 1 square meter. [Eighdot] and [Sa007] combined their talents for the build in order to help reduce the insect population around the Eth0 2012 Summer festival.

You may recall from our bug zapping light saber build that these devices work by providing two energized grids. When an insect flies between the grids it allows the potential energy to overcome the air resistance by travelling through the insect’s body. The Megazap uses a transformer from a microwave oven to source that potential. The transformer produces 2.4 kV and the current is limited by a floodlight fitted inside the microwave. The side effect of using the lamp as a limiter is that it lights up with each bug zapped, providing a bit of a light show. Don’t miss the video after the break to see some flying foes get the life shocked out of them.

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Building a sound reactive EL panel and learning something in the process

We’ve seen a lot of builds using electroluminescent wire, usually in the realm of costumes and props. Unfortunately, most electrical engineers don’t deal with blinking and dimming EL wire and panels and any tinkerer trying to control electroluminescence doesn’t have a lot of resources on how to control EL stuff. [ch00f] wanted to fill this knowledge gap, so he build a sound reactive EL panel driver and learned a lot in the process.

Nobody really knows how electroluminescent wire and panels work on a molecular level, but [ch00f] did know that changing the direction of an electric field will cause the EL material to glow. Changing the frequency of this electric field will change the EL material’s brightness, so all [ch00f] had to do was make a variable-frequency EL driver – something that’s a lot harder than it sounds.

We won’t bore you with the details because we  couldn’t do [ch00f]‘s write up any justice. We will skip to the end and tell you [ch00f] was able to make a sound reactive EL panel after a month of work that included making his own transformers and doing a whole bunch of math. You can check out the video of [ch00f]‘s [Tony Stark]-esque EL panel after the break.

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