Solar Heart Engineered To Beat For Decades

December 6, 2018 by Tom Nardi 5 Comments

It’s often said that if something is worth doing it’s worth doing right, or maybe even worth overdoing. This is clearly a concept that [ANTALIFE] takes very seriously, as made abundantly clear by projects like the solar powered “beating” heart he made as a gift for his wife. What for most of us would have ended up being a junk bin build becomes a considerable engineering project in his hands, with a level of research and fine tuning that’s frankly staggering.

But [ANTALIFE] didn’t put this much thought into the device just for fun. He wants it to remain functional for as long as 30 years, and hopes he and the missus can still look on it fondly in their retirement years. Keeping an electronic device up and running for decades straight means you need to look carefully at each component and try to steer clear of any potential pitfalls.

The biggest one was the battery. More specifically, the fact he couldn’t use one. The lifetime of most rechargeable batteries is measured in hundreds of cycles, which for a device which will be charged by solar every day, means the battery is going to start showing its age in only 4 to 5 years. That simply wasn’t going to cut it.

[ANTALIFE] did some digging and realized that the solution was to use a supercapacitor, specifically the AVX SCMS22C255PRBA0. This is little wonder is rated for a staggering half million cycles, which in theory means that even with daily use it should still take a charge in the year 3300. In practice of course there are a lot of variables which will reduce that lifetime such as temperature fluctuations and the Earth being conquered by apes; but no matter what caveats you put on the figure it should still make 30 years without breaking a sweat.

Similar thought was given to choosing a solar cell with a suitably long lifetime, and he did plenty of testing and experimentation with his charging circuit, including some very nice graphs showing efficiency over time, to make sure it was up to snuff. Finally he walks the reader though his light-sensitive ring oscillator circuit which gives the device its pleasing “breathing” effect once the lights go down.

We’d love to bring you an update on this device in 30 years to see how close [ANTALIFE] got, but as we’re still trying to work the kinks out of the mobile version of the site we can’t make any guarantees about what the direct-brain interface version of HaD might look like. In the meantime though, you can read up on the long term battle between supercapacitors and traditional batteries.

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Your USB Serial Adapter Just Became A SDR

December 6, 2018 by Tom Nardi 40 Comments

To say that the RTL-SDR project was revolutionary might be something of an understatement. Taking a cheap little USB gadget and using it as a Software Defined Radio (SDR) to explore the radio spectrum from the tens of megahertz all the way into gigahertz frequencies with the addition of nothing more than some open source tools may go down as one of the greatest hacks of the decade. But even in the era of RTL-SDR, what [Ted Yapo] has manged to pull off is still pretty incredible.

With a Python script, a length of wire attached to the TX pin, and a mastery of the electron that we mere mortals can only hope to achieve, [Ted] has demonstrated using a common USB to serial adapter as an SDR transmitter. That’s right, using the cheap little UART adapter you’ve almost certainly got sitting in your parts bin right now and his software, you can transmit in the low megahertz frequencies and even up into VHF with some trickery. The project is still very much experimental, and though this may be the first time, we’re willing to bet this isn’t the last time you’ll be hearing about it.

The basic idea is that when sending certain characters over the UART serial line, they can combine with the start and stop bits to produce a square wave burst at half the baud rate. [Ted] found that sending a string of 0x55 at 19200 baud would generate a continuous square wave at 9600 Hz, and if he turned the baud rate all the way up to 2,000,000 where these USB adapters top out, that signal was transmitted at 1 MHz, right in the middle of the AM dial.

A neat trick to be sure, but alone not terribly useful. The next step was to modulate that signal by sending different characters over UART. [Ted] explains at great length his experiments with multi-level quantization and delta-sigma schemes, and each step of the way shows the improvement of the transmitted audio signal. Ultimately he comes up with a modulation scheme that produces a impressively clean signal, all things considered.

This alone is impressive, but [Ted] isn’t done yet. He realized that this method of transmission was generating some strong frequency harmonics which extended far beyond the theoretical maximum 1 MHz frequency of his UART SDR. In his experimentation he found he was able to pick up a signal from all the way out to 151 MHz, though it was too poor to be of any practical use. Dialing back the expectations a bit, he was able to successfully control a cheap 27 MHz RC toy using the 43rd harmonic of a 631 kHz signal at a range of about 10 feet with a FT232RL adapter, which he notes produces the cleanest signals in his testing.

[Ted] is still working on making transmissions cleaner and stronger by adding filters and amplifiers, but these early accomplishments are already very promising. His work reminds us of a low frequency version of the USB to VGA adapter turned GHz SDR transmitter, and we’re very eager to see where it goes from here.

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1970s Lab Equipment Turned Retro Pi Terminal

December 5, 2018 by Tom Nardi 20 Comments

When it was released, the Beckman Model 421 CRT controller represented the latest and greatest in liquid chromatography technology. Its 12 inch screen would allow the operator to view critical information such as flow rate and concentration, and its integrated keyboard simplified system control. It made liquid chromatography faster and easier, allowing lab technicians to focus on analysis rather than the complexities of operating the equipment.

But none of that matters right now. What matters is that [Igor Afanasyev] found one of these gloriously vintage devices at a local swap meet and decided it deserved a second chance at life. With a Raspberry Pi and a surprising amount of support hardware, he was able to turn this roughly 40 year old piece of scientific equipment into a multipurpose device that does everything from classic gaming to multimedia playback. It’s got a few quirks, but overall this is a gadget that any hacker would love to have kicking around their modern-day lab.

[Igor] explains that the Model 412 is essentially just a dumb terminal with no internal logic, so in theory it should have been possible to just hang the thing on a serial port and be done with it. But unfortunately the display drive board was dead, so a full rebuild was in order. This meant that there’s little left of the original device other than the keyboard and the case itself, but since it isn’t exactly a “vintage computer” in the traditional sense, we think the purists will allow it.

For the display, [Igor] used an LCD he salvaged from an old digital picture frame. It was the right size to fit the opening, and thanks to an unpopulated VGA header on the board, wasn’t too difficult to get connected to the Pi with an HDMI adapter. He also added a hardware VGA scanline generator board so that no matter what the Pi shows it will have that classic old-school look; a fantastic detail we don’t usually see on builds like this.

The keyboard on the Model 412 was more of a control panel than a traditional input device, so not only does it have keycaps which say things like “FLOW RATE” and “WRITE TAPE”, but it has a fairly weird layout. After reverse engineering the somewhat unusual key matrix, he spun up a custom firmware for the Arduino Pro Micro using QMK which would let him use the board on the Pi as a standard USB input device. But rather than replace the keys, [Igor] created a little cheat-sheet overlay that he could put over the board to see what keys translate to which letters. It’s awkward for sure, but we really appreciate that he preserved the unique nature and look of the Model 412.

Like the Heathkit H19 that was brought back to life with an internal Raspberry Pi or the DEC VT100 with a BealeBone inside there’s something about the visual aesthetic and no-nonsense approach of these vintage terminals which continue to make them compelling into the 21st century.

Thrift Store Razor Scooter Gets More Kick

December 5, 2018 by Tom Nardi 27 Comments

Beyond pride, the biggest issue keeping adults off small motorized scooters is the fact that their tiny motors usually don’t have the power to move anything heavier than your average eighth grader. That didn’t stop [The_Didlyest] from snapping up this $7 thrift store find, but it did mean the hot pink scooter would need to be beefed up if it had any hope of moving 170 lbs of hacker.

Logically, the first step was fitting a more capable motor. [The_Didlyest] used an electric wheelchair motor which had a similar enough diameter that mounting it was fairly straightforward. The original sprocket and chain are still used, as are the mounting holes in the frame (though they had to be tapped to a larger size). That said, the new motor is considerably longer than its predecessor so some frame metal had to be cut away. This left the scooter without a kickstand and with a few inches of motor hanging out of its left side, but it’s all in the name of progress.

Naturally the upgraded motor needed similarly upgraded batteries to power it, so [The_Didlyest] put together a custom pack using eighteen 18650 cells spot welded together for a total output of 25V. Coupled with a 60A battery management system (BMS), the final 6S 3P configured pack is a very professional little unit, though the liberal application of duct tape keeps it from getting too full of itself.

Unfortunately the original motor controller consisted of nothing but relays, and didn’t allow adjusting speed. So that needed to go as well. In its place is a homebrew speed controller made with three parallel MOSFETs and an Arduino to read the analog value from the throttle and convert that into a PWM signal.

[The_Didlyest] says the rear tire is now in need of an upgrade to transmit all this new power to the road, and some gearing might be in order, but otherwise the scooter rebuild was a complete success. Capable of mastering hills and with a top speed of about 10 MPH, the performance is certainly better than the stock hardware.

Of course this is far from the first time we’ve seen somebody put a little extra pepper on a scooter. Some of them even end up being street-legal rides.

High-End Headphones Get Flexible Boom Upgrade

December 4, 2018 by Tom Nardi 8 Comments

It seems a reasonable assumption that anyone who’d be willing to spend a few hundred dollars on a pair of headphones is probably the type of person who has a passion for high quality audio. That, or they work for the government. We’re fairly sure [Daniel Harari] falls into that former category though, given how much thought he gave to adding a decent microphone to his Sennheiser HD650 headphones.

Not happy with the results he got from microphones clipped to his shirt or mounted on a stand, [Daniel] realized what he really wanted was a sensitive boom microphone. This would be close enough to his mouth that it wouldn’t pick up stray noises, but at the same time not obstruct his field of view or otherwise get in the way.

He found a few options on the market which would allow him to mount a boom microphone to his HD650’s, but he didn’t want to stick anything to them and risk scratching the finish so those weren’t really an option. [Daniel] decided to go the DIY route, and eventually settled on a microphone that would mount to the headphone’s existing connector which plugs in at the bottom of the cup.

To make his mount, he 3D printed a two piece clamp that could be screwed together and securely attach to the connector without making any permanent changes. Once he had that base component printed, he salvaged the flexible metallic neck from a cheap USB light and used that to hold the female 3.5mm connector. Into that he’s plugged in a small commercially available microphone that is usually used on voice recorders, which [Daniel] said sounds much better than even the larger mics he had tested.

Finally, he used Sugru to encapsulate the wires and create a flexible strain relief. The whole assembly is very light, easily movable, and perhaps most importantly, didn’t require any modifications or damage to a pair of headphones which have a retail price that could double as a car payment.

It’s been a few years since we’ve seen anyone brave enough to hack their pricey Sennheiser headphones. But in the past we covered a modification which gave them an infusion of Bluetooth and even one that reversed a sneaky manufacturer hardware limitation.

Hackaday Visits The Electric City

December 4, 2018 by Tom Nardi 23 Comments

Much to the chagrin of local historians, the city of Scranton, Pennsylvania is today best known as the setting for the American version of The Office. But while the exploits of Dunder Mifflin’s best and brightest might make for a good Netflix binge, there’s a lot more to the historic city than the fictional paper company. From its beginnings as a major supplier of anthracite coal to the introduction of America’s first electrically operated trolley system on its streets, Scranton earned its nickname “The Electric City” by being a major technological hub from the Industrial Revolution through to the Second World War.

Today, the mines and furnaces of Scranton lie silent but not forgotten. In the 1980’s, the city started turning what remained of their industrial sites into historic landmarks and museums with the help of State and Federal grants. I recently got a chance to tour some of these locations, and came away very impressed. They’re an exceptional look into the early technology and processes which helped turn America into an industrial juggernaut.

While no substitute for visiting these museums and parks for yourself, hopefully the following images and descriptions will give you an idea of what kind of attractions await visitors to the modern day Electric City.

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Teensy Liberates The ThinkPad Keyboard

December 4, 2018 by Tom Nardi 39 Comments

[Frank Adams] liked the keyboard on his Lenovo ThinkPad T61 so much that he decided to design an adapter so he could use it over USB with the Teensy microcontroller. He got the Trackpoint working, and along the way managed to add support for a number of other laptop boards as well. Before you know it, he had a full-blown open source project on his hands. Those projects can sneak up on you when you least expect it…

The first step of the process is getting your laptop keyboard of choice connected up to the Teensy, but as you might expect, that’s often easier said than done. They generally use a flexible printed circuit (FPC) “ribbon cable” of some type, but may also be terminated in any number of weirdo connectors. [Frank] goes over the finer points of getting these various keyboards connected to his PCB, from searching the usual suspects such as Aliexpress and Digikey for the proper connector to throwing caution to the wind and cutting off problematic nubs and tabs to make it fit.

You might be on your own for figuring out the best way to connect your liberated keyboard up, but [Frank] has done his part by designing a few PCBs which handle routing the appropriate connections to the Teensy LC or 3.2 microcontroller. He’s such a swell guy he’s even written the firmware for you. As of right now there’s currently a dozen keyboards supported by his software and hardware setup, but he also gives tips on how to get the firmware modified for your own board if you need to.

It should come as no surprise that it was a Thinkpad keyboard that got [Frank] going down this path; as we’ve documented over the years, hackers love their Thinkpads. From fitting them with more modern motherboards to going full on matryoshka and putting a second computer inside of one, it’s truly the laptop that launched a thousand hacks.

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