Mechpen: SCARA Drawbot For The Big Picture

September 4, 2019 by 8 Comments

It’s not uncommon to find us doodling on paper as an aid to thinking, for recreation, or simply because we’re bored. But, this kind of manual labor is so last century. It’s 2019, and we should have robots to fill our notebooks with cross-hatched illustrations. Well, [Alex Weber] is way ahead of us on this account: the outstanding SCARA drawbot he created can be unleashed to draw all manner of things at his command.

The robot, named Mechpen, and pronounced “McPen”, is of a SCARA (Selective Compliance Assembly Robot Arm) design, with two parallel axes controlling the x-y movement of the arm. Robot design is always a series of trade-offs; in this case, [Alex] has sacrificed some accuracy to achieve a long reach. Two NEMA 23 stepper motors reside in the base, along with all the electronics. This makes the base a heavy 15 kg, which is good as it helps stabilize the arm during movement. The arm uses a mix of off-the-shelf and custom hardware, most of which is dotted with holes drilled to reduce the mass of the moving parts. Two 700 mm sections of the arm made from carbon fiber tubes give the drawbot a 140 cm reach — long enough to fill an A0 paper with its beautiful mechanical doodling.

The brains behind the arm are two-tiered. An Einsy RAMBo board, designed for 3D printers, controls the stepper motors. Above that, a Raspberry Pi runs Octoprint to control the ‘bot. This choice turned out to be very convenient for working around a mechanical issue: the elbow flexes too far in the Z-axis. The difference in pen height between the elbow at 90 vs 180 degrees was 20-25 mm; too much to fix with just a spring-loaded pen. The solution: use a bed-leveling algorithm designed for 3D printers. A VL6180X distance sensor measures the distance to the paper over a number of grid points, then the software moves the servo up and down accordingly while drawing to keep the pen on the paper.

Some custom-written software converts SVG graphic files to gcode suitable for printing, allows selection of different stroke and fill types, and separation of different colors into individual gcode files to be plotted with different pens.

Definitely check out the video of Mechpen in action, after the break.

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Open Source Smart Smoker Brings The Heat (Slowly)

September 4, 2019 by 18 Comments

Conceptually, cooking on a grill is simple enough: just crank up the flames and leave the food on long enough for it to cook through, but not so long that it turns into an inedible ember. But when smoking, the goal is actually to prevent flames entirely; the food is cooked by the circulation of hot gasses generated by smoldering wood. If you want a well-cooked and flavorful meal, you’ll need the patience and dedication to manually keep the fuel and air balanced inside the smoker for hours on end.

Or in the case of the Smokey Mc Smokerson, you just let the electronics handle all the hard stuff while you go watch TV. Powered by the Raspberry Pi Zero and a custom control board, this open source smoker offers high-end capabilities on a DIY budget. Granted you’ll still need to add the fuel of your choice the old fashioned way, but with automatic air flow control and temperature monitoring, it greatly reduces the amount of fiddly work required to get that perfect smoke.

[HackersHub] has been working on Smokey Mc Smokerson for a few months now, and are getting very close to building the first complete prototype. The initial version of the software is complete, and the classy black PCBs have recently arrived. Some simulations have been performed to get an idea of how the smoke will circulate inside of the smoker itself, built from a 55 gallon drum, but technically the controller is a stand-alone device. If you’re willing to makes the tweaks necessary, the controller could certainly be retrofitted to  commercially available smoker instead.

Ultimately, this project boils down to tossing a bunch of temperature sensors at the problem. The software developed by [HackersHub] takes the data collected by the five MAX6675 thermocouples and uses it to determine when to inject more air into the chamber using a PWM-controlled fan at the bottom of the smoker. As an added bonus, all those temperature sensors give the user plenty of pretty data points to look at in the companion smartphone application.

We’ve actually seen a fair number of technologically-augmented grills over the years. From this automotive-inspired “turbocharged” beast to a robotic steak flipper built out of PVC pipes, we can confidently say that not all hackers are living on a diet of microwaved ramen.

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BornHack 2019, A Laid-Back Hacker Camp In A Danish Forest

September 4, 2019 by 11 Comments

This is a fantastic summer for hacker camps and I was very happy to make it to BornHack this year. This week-long camp attracts hackers from all over Europe and the mix of a few hundred friends and soon-to-be friends who gathered on the Danish island of Fyn delivered a unique experience for the curious traveller.

The camp takes place at the Hylkedam Danish scout camp, located in a forest amid the rolling Danish famland not too far from the small town of Gelsted. It’s a few kilometres from a motorway junction, but easy enough to find after the long haul up from the UK via the Channel Tunnel. As an aside, every bored cop between France and the Danish border wanted to stop my 20-year-old right-hand-drive Volkswagen on UK plates, but soon lost interest after walking up to the passenger side and finding no driver. It seems Brits are considered harmless, which is good to hear. Continue reading “BornHack 2019, A Laid-Back Hacker Camp In A Danish Forest” →

3D-Printed Film Scanner Brings Family Memories Back To Life

September 4, 2019 by 14 Comments

There is a treasure trove of history locked away in closets and attics, where old shoeboxes hold reels of movie film shot by amateur cinematographers. They captured children’s first steps, family vacations, and parties where [Uncle Bill] was getting up to his usual antics. Little of what was captured on thousands of miles of 8-mm and Super 8 film is consequential, but giving a family the means to see long lost loved ones again can be a powerful thing indeed.

That was the goal of [Anton Gutscher]’s automated 8-mm film scanner. Yes, commercial services exist that will digitize movies, slides, and snapshots, but where’s the challenge in that? And a challenge is what it ended up being. Aside from designing and printing something like 27 custom parts, [Anton] also had a custom PCB fabricated for the control electronics. Film handling is done with a stepper motor that moves one frame into the scanner at a time for scanning and cropping. An LCD display allows the archivist to move the cropping window around manually, and individual images are strung together with ffmpeg running on the embedded Raspberry Pi. There’s a brief clip of film from a 1976 trip to Singapore in the video below; we find the quality of the digitized film remarkably good.

Hats off to [Anton] for stepping up as the family historian with this build. We’ve seen ad hoc 8-mm digitizers before, but few this polished looking. We’ve also featured other archival attempts before, like this high-speed slide scanner.

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Are Hydrogen Cars Still Happening?

September 4, 2019 by 318 Comments
Potentially coming to a service station near you.

In every comment section, there’s always one. No matter the electric vehicle, no matter how far the technology has come, there’s always one.

“Only 500 miles of range? Electric cars are useless! Me, and everyone I know, drives 502 miles every day at a minimum! Having to spend more than 3 minutes to recharge is completely offensive to my entire way of life. Simply not practical, and never will be.”

Yes, it’s true, electric cars do have limited range and can take a little longer to recharge than a petrol or diesel powered vehicle. Improvements continue at a rapid pace, but it’s not enough for some.

To these diehards, hydrogen fuel cell vehicles may have some attractive benefits. By passing hydrogen gas through a proton-exchange membrane, electricity can be generated cleanly with only water as a byproduct. The technology holds a lot of promise for powering vehicles, but thus far hasn’t quite entered our daily lives yet. So what is the deal with hydrogen as a transport fuel, and when can we expect to see them in numbers on the ground?

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The Ultimate Guide To Artisan USB Cables

September 4, 2019 by 45 Comments

If you’ve gone through the trouble of building your own customized mechanical keyboard, the last thing you want to do is plug it into your computer with some plebeian USB cable from the local electronics shop. Your productivity, nay livelihood, depends on all those 1s and 0s being reproduced with the crisp fidelity that’s only possible with a high-end USB cable. Anything less would be irresponsible.

Or at least, that’s what the advertising on the back of the package would say if we tried to sell the custom USB cables built by [Josef Adamčík]. But alas, he’s decided to give away all the details for free so that anyone can build their own delightfully overengineered USB cables. Do you need a paracord USB cable with GX12 aviation connectors in the middle? Of course not. But you still want one, don’t you?

As [Josef] admits in his blog post, there’s nothing particularly special about what he’s doing here. If you can splice wires together, you can build your own bespoke USB cables. But what attracted us to his write-up was the phenomenal detail he goes into. Every step is clearly explained and includes a nice, well-lit, photo to illustrate what he’s doing. Honestly, when the documentation for soldering some USB connectors onto a wire looks this good, there’s no excuse why more substantial projects get little more than a few blurry shots.

Of course, even for those of us who are no stranger to the ways of the soldering iron, there’s likely a few ideas you can pull from this project. We particularly liked his tip for taping the USB connector to the workbench while soldering it rather than trying to get it to stay in a vise, and his method for adding a coil the cable with a wooden jig and a heat gun is definitely something to file away for future use.

Then again in an era where even the lowly-USB cable can potentially be a security threat, or simply not live up to published specifications, rolling your own might not be such a bad idea.

An Arduino Pro Micro With USB-C

September 4, 2019 by 38 Comments

USB-C versus USB Micro connectors are turning into one of the holy wars of our time. Rather than be left on the wrong side of the divide [Stefan S] has come up with his own USB-C version of of an Arduino Pro Micro to avoid having to always find a different cable.

Home made Arduinos come in all shapes and sizes from the conventional to the adventurous, and from the pictures it seems that this one is firmly in the former camp. The USB-C is present in connector form alone as the device is only capable of talking at the much slower speed of the ATMEGA32U4 processor, but having the newer connector should at least make cabling more accessible.

This is one of the most practical Arduino clones we’ve ever seen, but one of our other favourites is also a bit impractical.