Vintage Headphones Bluetooth Conversion Goes The Extra Mile

July 9, 2018 by 2 Comments

[KaZjjW] wanted to retrofit a pair of nicely styled vintage headphones to be able to play wirelessly over Bluetooth. In principle this is an easy task: simply stick a Bluetooth audio receiver on the line-in, add a battery, and you’re all set. However, [KaZjjW] wanted to keep the aesthetic changes to the headphones at an absolute minimum, retaining the existing casing and volume control, whilst cramming the electronics entirely inside and out of sight.

With the inherent space constraints inside the cups of the headphones, this proved to be quite a challenge. The existing volume potentiometer which hung half outside the case was remounted on an ingenious hinge made of two PCBs, with the pot floating next to a surface mounted switch. This allowed it to not only control the volume, but also act as an on/off switch for the Bluetooth. The only other existing cuts in the casing were a circular hole for the audio cable, and a slit for the cable strain relief. These worked perfectly for an LED status indicator and micro-USB battery charging.

The main chip used for receiving audio over Bluetooth was the BM62 by Microchip. It’s a great all-in-one solution for this kind of project as it has built-in battery charging, an on-board DAC and audio amp, as well as a serial control interface. In part 2 of the project log, the process of programming the BM62 was documented, and it was painful – it’s a shame that the software support lets it down. But a hacker will always find a way, and we’ve seen some pretty neat hacks for reprogramming existing chips in off-the-shelf Bluetooth headphones.

Two PCBs for the pot button hinge, one for the LED and micro-USB connector, as well as one for the Bluetooth receiver and a PIC. That’s four PCBs in a pretty small space, enabled by some commendable design effort both electronically and mechanically. It certainly paid off, as the finished product looks very slick.

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Build Your Own Portable Arduino Soldering Iron

July 9, 2018 by 42 Comments

At this point you’ve almost certainly seen one of these low-cost portable soldering irons, perhaps best exemplified by the TS100, a pocket-sized temperature controlled iron that can be had for as little as $50 USD from the usual overseas suppliers. Whether or not you’re personally a fan of the portable irons compared to a soldering station, the fact remains that these small irons are becoming increasingly popular with hackers and makers that are operating on a budget or in a small workspace.

Believing that imitation is the most sincere form of flattery, [Electronoobs] has come up with a DIY portable soldering iron that the adventurous hacker can build themselves. Powered by an ATMega328p pulled out of an Arduino Nano, if offers the same software customization options of the TS100 but at a considerably lower price. Depending on where you source your components, you should be able to build one of these irons for as little as $15.

The iron features a custom PCB and MAX6675 thermocouple amplifier to measure tip temperature. A basic user interface is provided by two tactile buttons on the PCB as well as an 128×32 I2C OLED display. In a future version, [Electronoobs] says he will look into adding some kind of sensor to detect when the iron is actually being used and put it to sleep when inactive.

The tip is sourced from a cheap soldering station replacement iron, and according to [Electronoobs], is probably the weakest element of the entire build. He’s looking into using replacement TS100 tips, but says he’ll need to redesign his electronics to make it compatible. The case is a simple 3D printed affair, which looks solid enough, but seems likely to be streamlined in later versions.

We’ve seen a number of attempts at DIY soldering irons over the years, but we have to say, this one is probably the most professional we’ve ever seen. It will be interesting to see how future revisions improve on this already strong initial showing.

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Putting More Tech Into More Hands: The Robin Hoods Of Hackaday Prize

July 9, 2018 by 9 Comments

Many different projects started with the same thought: “That’s really expensive… I wonder if I could build my own for less.” Success is rewarded with satisfaction on top of the money saved, but true hacker heroes share their work so that others can build their own as well. We are happy to recognize such generosity with the Hackaday Prize [Robinhood] achievement.

Achievements are a new addition to our Hackaday Prize, running in parallel with our existing judging and rewards process. Achievements are a way for us to shower recognition and fame upon creators who demonstrate what we appreciate from our community.

Fortunately there is no requirement to steal from the rich to unlock our [Robinhood] achievement, it’s enough to give away fruits of price-reduction labor. And unlocking an achievement does not affect a project’s standings in the challenges, so some of these creators will still collect coveted awards. The list of projects that have unlocked the [Robinhood] achievement will continue to grow as the Hackaday Prize progresses, check back regularly to see the latest additions!

In the meantime, let’s look at a few notable examples that have already made the list:

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Rocket Bullets: The Flame And Fizzle Of The Gyrojet

July 9, 2018 by 45 Comments

In the 1950’s and 60’s, the world had rocket fever. Humankind was taking its first steps into space and had sights on the moon. Kids could build rockets at the kitchen table and launch them in the schoolyard. On the darker side, the arms race was well underway with the US and USSR trying to close the fictional missile gap.

All around the world, engineers were trying to do new things with rockets. Among these were Robert Mainhardt and Arthur T. Biehl, who thought rockets could be useful as small arms. Together they formed MBA (short for Mainhardt and Biehl Associates), with an eye toward future weapons – – specifically rocket bullets.

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On The Right Tracks: Electric Wheelchair Guts Find New Life As Tank

July 9, 2018 by 11 Comments

Every hacker has dreamt of building their own tank at some point. Or maybe that’s just us. [Peter Sripol] and [Sam Foskuhl] have built one at a scale which is big enough to be rideable, but small enough that neighbors don’t get concerned.

An electric wheelchair is at the heart of the build. After ripping out its internals, the two motors with gearboxes are directly connected to the two tracks, allowing differential steering. Holding everything together is a solid welded steel frame – essential for years of reliable sieging.

The tracks themselves are simple strips of wood, cut and assembled by hand onto a nylon belt. Meanwhile the track wheels and drive assembly are designed in CAD and cut with a CNC router from some plywood, a great choice for adding some precision to the most mechanically challenging part of the build. As always in [Peter]’s videos, a large portion is dedicated to testing – in this case with a rather large array of fireworks. We certainly wouldn’t want to be in his bad books considering his other souped-up weapons.

A small, hacked, novelty electric vehicle? Sounds like it would find some good friends at EMF Camp, especially at the Hacky Racers event.

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Hackaday Superconference: Tickets And Proposals

July 9, 2018 by 15 Comments

Get your tickets now for the 2018 Hackaday Superconference. Join us November 2nd-4th in Pasadena, California!

This is the ultimate hardware conference. Hackers, designers, and engineers from all over the world converge — from the greenest beginners to those who have made history with their designs. This is the Hackaday community, these are your people, and you need to be here. Supercon is your chance to experience all things involved in hardware creation — the weekend is filled with unparalleled talks and workshops — but the experience of Supercon transcends the organized event. We call it a conference but it’s truly a hacker village with a who’s-who of hackerdom in attendance.

Call for Proposals

We want you to present a talk (or a workshop) at this year’s Supercon! Please submit your proposal using this form.

The number one question we get about CFP is “I’m excited about X, should I submit a proposal?” The answer is yes. Don’t self-eliminate — if you have an idea for a talk we want to hear from you. Supercon is a flat conference, your proposal will be judged on the idea and how you plan to present it, not on how many other amazing speaking slots you’ve secured.

To help get your mind moving about topics, we suggest that you consider this list of themes your talk might fit into: Engineering Heroics, Prototyping, Research, Product Development, Full-Stack Fabrication, and of course Wildcard.

Tickets! Get Your Tickets Here!

Are you a true believer? We’ve just opened up the Call for Proposal today, so we can’t tell you who’s speaking or what workshops will take place. However, we suspect there are many of you ready to take the plunge right now. Those first 96 true believers get an incredibly low ticket price of $128.

Standing room only during a 2017 Hackaday Supercon talk

Even at full price, the admission fee is an incredible value (see for yourself). Each ticket comes with admission for all three days, a custom hardware badge to hack on, admission to the Friday kick-off party and Saturday Hackaday Prize party, food and beverage throughout the conference, and much more.

This is the fourth year we’ve hosted the Hackaday Superconference. You can check out all of the talk videos from last year, there’s a slew of articles on the event, and of course an incredible hardware hacking scene throughout. In large part, the packed and jovial community atmosphere is why we’ve added Friday as a full day of workshops and badge hacking!

Get your ticket and book your travel. We look forward to hanging out with a huge chunk of the Hackaday community at Supercon!

Chinese ZKZM-500 laser assault rifle

Chinese Laser AK-47: Myth Or Reality?

July 9, 2018 by 164 Comments

 

Chinese company ZKZM Laser has produced the ZKZM-500 laser assault rifle which people are calling the Chinese AK-47 because of its similar size, weighing in at three kilos (6.6 lbs). Claims of its capabilities, however, are being disputed.

The South China Morning Post writes that the company claims the laser to:

  • be powered by a rechargeable lithium battery back,
  • have a range of 800 meters (0.5 miles),
  • have a beam that is invisible to the eye,
  • be able to fire 1000 “shots”, each no longer than two seconds,
  • be able to burn human flesh if held in place long enough,
  • be able to set fire to clothes and hair, and
  • be able to set fire to banners from a distance.

Burning things with lasers is nothing new but the disputes are mostly based around such a small laser being effective at an 800 meter range. To be fair, while the 800 meter range claim is everywhere, the Post writes that the company brochure says the range is 500 meters (0.3 miles), still quite a long distance.

[styropyro], a YouTuber with a lot of experience with lasers has done an analysis, starting by deducing a wavelength of around 2000 nanometers. He finds that at 800 meters the beam would have dispersed to a diameter of 26 cm (10 inches) and produce 53 W over that area. (EDIT: The 53 W is how much sunlight would produce for that area. In the video he carries the calculations further to work out the minimum power needed, ignoring losses, to light the cotton on fire, 645 W.) For 500 meters, using the same formula we calculate that the dispersion would be a diameter of 16 cm (6 inches) with 500 W spread over that area, which would get uncomfortable very fast, think of half a square meter of sunlight focused down to a circle of that diameter. (EDIT: Again, this it 500 W for sunlight, the laser produces more.) His video doesn’t include enough detail for us to replicate the remainder of the calculations so we’ll just have to go with the 800 meter claim. See the video below for his full analysis. If anyone else has any experience that’ll either support or dispute the claims then please share it with us in the comments.

After all the disputes against their claim, the Chinese company did produce a video firing the laser from a shorter distance. Check it out on this page by the post.

While waiting to see how much truth there is to the Chinese company’s claims we can sit back and enjoy [styropyro’s] home-brew high power ruby laser, both his build and him doing some serious damage with it.

Oh, and don’t try this at home. It’s probably in violation of the Geneva Convention on Certain Conventional Weapons in addition to common sense.

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