This Dust Collector Will Blow You Away.

As [Marius Hornberger] was working in his woodshop, a thunderous bang suddenly rocked the space. A brief search revealed the blower for the dust collector had shifted several inches despite being stoutly fastened down. Turns out, the blower had blown itself up when one of the impeller fins came loose. Time to revise and build a bigger, better dust collector!

[Hornberger] is thorough in describing his process, the video series chronicles where he went astray in his original design and how he’s gone about improving on those elements. For instance, the original impeller had six fins which meant fewer points to bear the operating stresses as well as producing an occasionally uncomfortable drone. MDF wasn’t an ideal material choice here either, contributing to the failure of the part.

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Universal Quick-Release Bar Clamps

The typical hacker can never say no to more tools. And when it comes to clamps, one just can’t have enough of them. From holding small PCB’s to clamping together large sheets of plywood, you need a variety of sizes and quantities. So it would be pretty neat if we could just 3D print them whenever needed. [Mgx3d] has done that by designing 3D printable bar clamp jaws with a quick release mechanism that can be used with standard T-slot aluminum extrusion. This allows you to create ad-hoc bar clamps of any size and length quickly.

The design consists of two pieces – the jaw and its quick release lever, and does not require any additional parts or fasteners for assembly. Both pieces can be easily 3D printed without supports. The quick release lever is a simple eccentric cam design which locks the jaw in place by pushing down on the extrusion. The design is parametric and can be easily customized for different sizes, either in OpenSCAD or via the online customizer.  The online customizer supports Misumi 15 mm and 20 mm extrusion, 1″ 1010-S and 20 mm 20-2020 from 80/20 Inc., 15 mm from OpenBeam and 10 mm from MicroRax. But it ought to be easy to create fresh designs in OpenSCAD. Check out the video after the break to see the bar-clamps in action.

If you’d like to start equipping your shop with more 3D printed tools, look no further. We’ve featured many types over the years, such as the StickVise and its Gooseneck System, this 3D printed rubber band PCB Vise, and even a 3D printed Mini-Lathe.

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Decellularization: Apples To Earlobes

Our bodies are not like LEGO blocks or computers because we cannot swap out our parts in the living room while watching television. Organ transplants and cosmetic surgery are currently our options for upgrades, repairs, and augments, but post-transplant therapy can be a lifelong commitment because of rejection. Elective surgery costs more than a NIB Millenium Falcon LEGO set. Laboratories have been improving the processes and associated treatments for decades but experimental labs and even home laboratories are getting in on the action as some creative minds take the stage. These folks aren’t performing surgeries, but they are expanding what is possible to for people to do and learn without a medical license.

One promising gateway to human building blocks is the decellularization and recellularization of organic material. Commercial scaffolds exist but they are expensive, so the average tinkerer isn’t going to be buying a few to play with over a holiday weekend.

Let’s explore what all this means. When something is decellularized, it means that the cells are removed, but the structure holding the cells in place remains. Recellularizing is the process where new cells are grown in that area. Decellularizing is like stripping a Hilton hotel down to the girders. The remaining structures are the ECM or the Extra Cellular Matrix, usually referred to as scaffolding. The structure has a shape but no functionality, like a stripped hotel. The scaffolding can be repopulated with new cells in the same way that our gutted hotel can be rebuilt as a factory, office building, or a hospital.

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Tiny Arduino + FPGA = Sno

Alorium rolled out a new product late last year that caught our attention. The Sno (pronounced like “snow”) board is a tiny footprint Arduino board that you can see in the video below. By itself that isn’t that interesting, but the Sno also has an Altera/Intel Max 10 FPGA onboard. If you aren’t an FPGA user, don’t tune out yet, though, because while you can customize the FPGA in several ways, you don’t have to.

Like Alorium’s XLR8 product, the FPGA comes with preprogrammed functions and a matching Arduino API to use them. In particular, there are modules to do analog to digital conversion, servo control, operate NeoPixels, and do floating point math.

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Milspec Teardown: AH-64A Apache Data Entry Panel

It’s time once again to see how those tax dollars are spent, this time in the form of a “Data Entry Keyboard” manufactured by Hughes Helicopters. This device was built circa 1986 or so, and was used in the AH-64A Apache. Specifically, this panel would have been located by the gunner’s left knee, and served as a general purpose input device for the Apache’s Fire Control System. Eventually the Apache was upgraded with a so-called “glass cockpit”; consolidating various vehicle functions into a handful of multi-purpose digital displays. As such, this particular device became obsolete and was pulled from the active Apache fleet.

The military vehicle aficionados out there may know that while the Apache is currently a product of Boeing, it was originally designed by Hughes Helicopter. In 1984, McDonnell Douglas purchased Hughes Helicopter and took over production of the Apache, and then McDonnell Douglas themselves were merged with Boeing in 1997.

So it’s somewhat interesting that this device bears the name of Hughes Helicopter, as of the time it was manufactured, they would have been known as McDonnell Douglas Helicopter Systems. Presumably they had to work through existing stock of components that already had Hughes branding on them, leaving some transitional examples such as this one.

But you didn’t come here for a history lesson on the American military-industrial complex, you want to know about the hardware itself. So let’s crack it open to see what we can learn about this piece of aviation history.

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The Quest For The Reuleaux Triangle Bearing

[Angus Deveson] published a video on “solids of constant width” nearly a year ago. Following the release of the video, he had a deluge of requests asking if he could make a bearing from them. Since then, he’s tried a number of different approaches – none of which have worked. Until now…

What is a solid of constant width? A shape whose diameter is the same in all orientations, despite the fact that they aren’t circular. In particular, the Reuleaux Triangle is of interest; if you’ve heard of square drill bits, a Reuleaux Triangle is probably at play. Constructed from three circles, they make a neat geometrical study. When placed between two surfaces and rolled, the surfaces will stay parallel, despite the fact that the center of the triangle does not stay level.

In theory, this means they could be easily substituted for spheres in a classic roller bearing, but this turned out to be problematic – the first attempt determined how hard it was to get the shapes to roll instead of slide.

[Angus] finally arrived at a working bearing after a ton of suggestions from the community, and trying a number of attempts until he was able to achieve what he set out to do. The trick was to create a flexible insert (3D printed as well) for the center of the triangle edge, which grips the surfaces the triangle comes into contact with. A frame is also made to hold the bearings in place and allows their centers to move up and down as necessary.

If the thrill seeker within you still isn’t satisfied, maybe you should try the Reuleaux Coaster

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Papercraft-Inspired Snake-bot Slithers Like A Real One

Blend the Japanese folding technique of Kirigami with an elastomer actuator, and what have you got? A locomoting snake robot that can huff around its own girth with no strings attached! That’s exactly what researchers at the Wyss Institute and Harvard School of Applied Sciences did to build their Kirigami Crawler.

Expanding and contracting propel this crawler forward. As the actuator expands, the hatched pattern on the plastic skin flares out; and when it contracts, the skin retracts to a smoother form. The flared hatch pattern acts like a cluster of little hooks, snagging multiple contact points into the ground. When the skin retracts, these hooks fold back inside while giving the body a slight push forward in the process. It’s a clever tactic, and almost identical to the way real-world snakes propel themselves. In fact, after iterating on a few skin patterns, they found that a trapezoidal pattern, which most closely resembles that of snakeskin, can cover ground fastest.

We’re thrilled to see such authentic biomimicry come to us without any extreme tooling or special molds. Still not satisfied with your share of crawling robots for one day? Have a peek into the past, and indulge yourself with a sine-wave locomotion.

Thanks for the tip, [Olivia]!

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