Save Fingers, Save Lives With A No-Voltage Release For The Shop

September 6, 2018 by 41 Comments

Imagine the scenario: you’re spending some quality time in the shop with your daughter, teaching her the basics while trying to get some actual work done. You’re ripping some stock on your cheap table saw when your padiwan accidentally hooks the power cord with her foot and pulls out the plug. You have a brief chat about shop safety and ask her to plug it back in. She stoops to pick up the cord and plugs it back in while her hand is on the table! Before you can stop the unfolding tragedy, the saw roars to life, scaring the hell out of everyone but thankfully doing no damage.

If that seems strangely specific it’s because it really happened, and my daughter was scared out of the shop for months by it. I’ll leave it to your imagination what was scared out of me by the event. Had I only known about no-voltage release switches, or NVRs, I might have been able to avoid that near-tragedy. [Gosforth Handyman] has a video explaining NVRs that’s worth watching by anyone who plugs in anything that can spin, cut, slice, dice, and potentially mutilate. NVRs, sometimes also called magnetic contactors, do exactly what the name implies: they switch a supply current on and off, but automatically switch to an open condition if the supply voltage fails.

Big power tools like table saws and mills should have them built in to prevent a dangerous restart condition if the supply drops, but little tools like routers and drills can still do a lot of damage if they power back up while switched on. [Gosforth] built a fail-safe power strip for his shop from a commercial NVR, and I’d say it’s a great idea that’s worth considering. Amazon has a variety of NVRs that don’t cost much, at least compared to the cost of losing a hand.

True, an NVR power strip wouldn’t have helped me with that cheap table saw of yore, but it’s still a good idea to put some NVR circuits in your shop. Trust me, it only takes a second’s inattention to turn a fun day in the shop into a well-deserved dressing down by an angry mother. Or worse.

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Transistor Logic Clock Gets Stacked Up

September 6, 2018 by 10 Comments

A couple years back we covered a very impressive transistor logic clock which was laid out so an observer could watch all of the counters doing their thing, complete with gratuitous blinkenlights. It had 777 transistors on 41 perfboards, and exactly zero crystals: the clock signal was extracted from the mains frequency of 50 Hz. It was obviously a labor of love and certainly looked impressive, but it wasn’t exactly the most practical timepiece we’d ever seen.

Creator [B Brett] recently wrote in to share news that the second version of his transistor logic clock has been completed, and we can confidently say it’s a triumph. He’s dropped the 41 perfboards in favor of 9 professionally fabricated PCBs, which this time around are stacked vertically to make it a bit more desktop friendly. The end goal of a transistor logic clock that you can take apart to study is the same, but this “MkII” as he calls it is a far more refined version of the concept.

In addition to using fewer boards, the new MkII design cuts the logic down to only 283 transistors. This is thanks in part to the fact that he allowed himself the luxury of including an oscillator this time. The clock uses a standard watch crystal at 32.768 KHz, the output of which is converted into a square wave through a Schmitt trigger. This is then fed into a divider higher up the stack which uses flip flops to produce 1Hz and 2Hz signals for use throughout the rest of the clock.

In addition to the original version of this project, we’ve also seen a beautiful single-board wall mounted version, and even a “dead bug” style one built from scraps.

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Count To F Easily With This DIY Calculator

September 6, 2018 by 6 Comments

Some of the greatest electronic calculators of all time, including the venerable HP-16C, included functionality to convert numbers between different bases. 3735928559 might not mean much in base 10, but convert that to hex, and you’ll offend vegetarians. If the great calculators of yore had a way to convert between number bases, that means someone must make a standalone device to do the same, right? That’s what [leumasyerrp] is doing for their entry into the Hackaday Prize, anyway.

The Base Convert project is a simple desktop calculator designed to convert between hexadecimal, decimal, and binary. To do this, there’s an 8×8 key matrix for the numbers 0 through F. There are sixteen single LEDs, four seven-segment LEDs for the hex display, and six seven-segment LEDs for the decimal display.

While this is really just a project [leumasyerrp] came up with to learn the MSP430 microcontroller, this looks like a fantastic project given it’s great use of milled PCB for a front panel, careful selection of standoff height, and everything is tucked away into a package that looks about as professional as you can expect from a device made entirely from PCBs. Of course, the Base Convert calculator works as expected, and can easily change between number bases.

Sometimes it’s not about building the hardest or most complex project, but instead simply putting the most amount of polish into a simple project. This is a project that does that well, and we’re happy to have this in the running for the Hackaday Prize.

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How To Add UART To Your FPGA Projects

September 6, 2018 by 18 Comments

Being able to communicate between a host computer and a project is often a key requirement, and for FPGA projects that is easily done by adding a submodule like a UART. A Universal Asynchronous Receiver-Transmitter is the hardware that facilitates communications with a serial port, so you can send commands from a computer and get messages in return.

Last week I wrote about an example POV project that’s a good example for learn. It was both non-trivial and used the board’s features nicely. But it has the message hard coded into the Verilog which means you need to rebuild the FPGA every time you want to change it. Adding a UART will allow us to update that message.

The good news is the demo is open source, so I forked it on GitHub so you can follow along with my new demo. To illustrate how you can add a UART to this project I made this simple plan:

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One Square Inch Expanded In The Time Dimension

September 6, 2018 by 11 Comments

No, we’re not talking about spooky feats of General Relativity. But you should know that the Return of the Square Inch Project just got its deadline extended.

If you missed the call the first time around, our favorite user-contributed contest on Hackaday.io is up and running again. Hackaday.io tossed in some good money for prizes, and folks started thinking about what functionality they could cram inside a 25.4 mm x 25.4 mm square. But while one constraint can help bring out creativity, adding a tight deadline to a tight squeeze caused a number of our entrants to ask for an extension.

If you’re working on the Square Inch Project, you’ve got until October 1st to get your boards ready. Breathe a quick sigh of relief and then get back to soldering! We’re looking forward to seeing all the great entries.

Fail Of The Week: How Not To Design An RF Signal Generator

September 6, 2018 by 25 Comments

We usually reserve the honor of Fail of the Week for one of us – someone laboring at the bench who just couldn’t get it together, or perhaps someone who came perilously close to winning a Darwin Award. We generally don’t highlight commercial products in FotW, but in the case of this substandard RF signal generator, we’ll make an exception.

We suppose the fail-badge could be pinned on [electronupdate] for this one in a way; after all, he did shell out $200 for the RF Explorer signal generator, which touts coverage from 24 MHz to 6 GHz. But in true lemons-to-lemonade fashion, the video below he provides us with a thorough analysis of the unit’s performance and a teardown of the unit.

The first step is a look at the signal with a spectrum analyzer, which was not encouraging. Were the unit generating a pure sine wave as it should, we wouldn’t see the forest of spikes indicating harmonics across the band. The oscilloscope isn’t much better; the waveform is closer to a square wave than a sine. Under the hood, he found a PIC microcontroller and a MAX2870 frequency synthesizer, but a conspicuous absence of any RF filtering components, which explains how the output got so crusty. Granted, $200 is not a lot to spend compared to what a lab-grade signal generator with such a wide frequency range would cost. And sure, external filters could help. But for $200, it seems reasonable to expect at least some filtering.

We applaud [electronupdate] for taking one for the team here and providing some valuable tips on RF design dos and don’ts. We’re used to seeing him do teardowns of components, like this peek inside surface-mount inductors, but we like thoughtful reviews like this too.

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Ask Hackaday: Managing Inspiration

September 6, 2018 by 65 Comments

For most of us, hacking is a hobby, something to pass a few idle hours and satisfy our need to create. Precious few of us get to live the dream of being paid to tinker; most of us need some kind of day job to pay the bills and support our hacking habits. This necessarily creates an essential conflict, rooted in the fact that we all only have 24 hours to spread around every day: I need to spend my time working so I can afford to hack, but the time I spend working to earn money eats away at my hacking time. That’s some catch, that Catch-22.

From that primary conflict emerges another one. Hacking is a hugely creative process, and while the artist or the author might not see it that way, it’s true nonetheless. Unless we’re straight-up copying someone else’s work, either because they’ve already solved the same problem we’re working on and we just need to get it done, or perhaps we’re just learning a new skill and want to stick to the script, chances are pretty good that we’re hitting the creative juices hard when we build something new. And that requires something perhaps even more limiting than time: inspiration. How you manage inspiration in large part dictates how productive you are in your creative pursuits.

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