Reviving A Free 1990s Millport CNC Vertical Mill

June 28, 2024 by 25 Comments

When faced with the offer of free machining equipment, there is no realistic way to say ‘no’. This is how [Anthony Kouttron]’s brother [Thomas] got to pick up a large 1990s-era CNC machine as a new companion for his growing collection of such equipment. The trickiest part of the move to the new location was getting the machine to fit through the barn doors, requiring some impromptu disassembly of the Z-axis assembly, which required the use of an engine crane and some fine adjustments with the reinstallation. With that [Thomas] and [Anthony] got to gawk at their new prize in its new home.

This Millport vertical mill is effectively a Taiwanese clone of the Bridgeport vertical mill design, though using an imported servo control system from Anilam. The most exciting part about a CNC machine like this is usually the electronics, especially for a well-used machine. Fortunately the AT-style PC and expansion cards looked to be in decent condition, and the mill’s CRT-based controller popped up the AMI BIOS screen before booting into the Anilam S1100 CNC software on top of MS-DOS, all running off a 1 MB Flash card.

Which is not to say that there weren’t some issues to be fixed. The Dallas DS12887 real-time clock/NVRAM module on the mainboard was of course dead. After replacing it, the BIOS finally remembered the right boot and input settings, so that the CNC machine’s own controls could be used instead of an external keyboard. This just left figuring out the Anilam controls, or so they thought, as a range of new errors popped up about X-lag and the Distribution Board. This had [Anthony] do a deep-dive into the electronics cabinets to clean metal chips and repair broken parts and floating pins. After this and a replacement Anilam Encoder this Millport vertical mill was finally ready to be put back into service.

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Hackaday Podcast Episode 277: Edible Robots, A Personal Eclipse, And DIY PCBs To Die For

June 28, 2024 by No comments

This week on the Podcast, it’s Kristina’s turn to ramble on alongside Editor-in-Chief Elliot Williams. First up in the news: Paul Allen’s Living Computers Museum + Labs is being liquidated at auction after just 12 years of being open to the public. In Hackaday news, the 2024 Business Card Challenge ends next Tuesday, July 2nd, so this is your weekend to shine! Also, you’ve got about two weeks to get your talk proposals in for this year’s Supercon. (Can you believe it’s only four months away?)

Then it’s on to What’s That Sound, at which Kristina made a couple of close-but-no-cigar guesses. Can you get it? Can you figure it out? Can you guess what’s making that sound? If you can, and your number comes up, you get a special Hackaday Podcast t-shirt.

Then it’s on to the hacks, beginning with a $3 smartwatch that can run Python, and a completely DIY analog tape recording solution. We’ll talk about making your wireless keyboard truly low power, all the steps you can take to produce perfect PCBs at home, and AI in a font. Finally, we talk about the dangers of a curious childhood, and talk about a dotcom hardware solution that could have gone far, given the right business model.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Download and savor at your leisure.

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Cleaning Up World War 2’s Legacy On The Seafloor With Robots

June 28, 2024 by 26 Comments

Until the 1970s, a very common method to dispose of unneeded munitions was to simply tip them off the side of a ship. This means that everything from grenades to chemical weapons have been languishing in large quantities around Europe’s shorelines, right alongside other types of unexploded ordnance (UXO).

Although clearing and mapping such dump sites are a standard part of e.g. marine infrastructure such as undersea cabling and off-shore wind turbines, no large-scale effort has so far been undertaken to remove them, even as they continue to pose an increasing hazard to people and the environment. Most recently, efforts are underway to truly begin clearing these UXO, as the BBC reports.

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This Week In Security: Kaspersky Ban, Project Naptime, And More

June 28, 2024 by 11 Comments

The hot news this week is that Kaspersky is banned in the USA. More specifically, Kaspersky products will be banned from sale in the US starting on September 29. This ban will extend to blocking software updates, though it’s unclear how that will actually be accomplished. It’s reasonable to assume that payment processors will block payments to Kaspersky, but will ISPs be required to block traffic that could contain antivirus updates?

WordPress Plugin Backdoor

A Quartet of WordPress plugins have been found to have recently included backdoor code. It’s a collection of five Open Source plugins, seemingly developed by unrelated people. Malicious updates first showed up on June 21st, and it appears that all five plugins are shipping the same malicious code.

Rabbit AI API

The Rabbit R1 was released to less than thunderous applause. The idea is a personal AI device, but the execution has been disappointing, to the point of reviewers suggesting some of the earlier claims were fabricated. Now it seems there’s a serious security issue, in the form of exposed API keys that have *way* too many privileges.

The research seems to be done by the rabbitude group, who found the keys back in May. Of the things allowed by access to the API keys, the most worrying for user privacy was access to every text-to-speech call. Rabbitude states in their June 25 post, that “rabbit inc has known that we have had their elevenlabs (tts) api key for a month, but they have taken no action to rotate the api keys.” On the other hand, rabbit pushed a statement on the 26th, claiming they were just then made aware of the issue, and made the needed key rotations right away.

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Solving Cold Cases With Hacked Together Gear

June 28, 2024 by 12 Comments

People go missing without a trace far more commonly than any of us would like to think about. Of course the authorities will conduct a search, but even assuming they have the equipment and personnel necessary, the odds are often stacked against them. A few weeks go by, then months, and eventually there’s yet another “cold case” on the books and a family is left desperate for closure.

But occasionally a small team or an individual, if determined enough, can solve such a case even when the authorities have failed. Some of these people, such as [Antti Suanto] and his brother, have even managed to close the books on multiple missing person cases. In an incredibly engrossing series of blog posts, [Antti] describes how he hacked together a pair of remotely operated vehicles to help search for and ultimately identify sunken cars.

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Spinning Magnets Do Your Dice Rolling For You

June 28, 2024 by 6 Comments

Dice are about the simplest machines possible, and they’ve been used since before recorded history to generate random numbers. But no machine is so simple that a little needless complexity can’t make it better, as is the case with this mechanical spinning dice. Or die. Whatever.

Inspiration for the project came from [Attoparsec]’s long history with RPG and tabletop games, which depend on different kinds of dice to generate the randomness that keeps them going — that and the fortuitous find of a seven-segment flip-dot display, plus the need for something cool to show off at OpenSauce. The flip-dot is controlled by an array of neodymium magnets with the proper polarity to flip the segments to the desired number. The magnets are attached to an aluminum disk, with each array spread out far enough to prevent interference. [Attoparsec] also added a ring of magnets to act as detents that lock the disk into a specific digit after a spin.

The finished product ended up being satisfyingly clicky and suitably random, and made a good impression at OpenSauce. The video below documents the whole design and build process, and includes some design dead-ends that [Attoparsec] went down in pursuit of a multiple-digit display. We’d love to see him revisit some of these ideas, mechanically difficult though they may be. And while he’s at it, maybe he could spice up the rolls with a little radioactivity.

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Rock Out Without Getting Knocked Out

June 27, 2024 by 20 Comments

It’s a constant battle for musicians — how to practice your instrument without bothering those around you? Many of us live in apartments or shared accommodation, and having to wait until the apartment is empty or only being able to practice at certain times of day can be restrictive, especially if you need to practice for an upcoming gig or if the creative juices start flowing and it’s 3 AM! [Gavin] was having this issue and started developing Porter, a guitar/bass practice device which works with all effects pedals and is portable and rechargeable. So you can grind away your epic heavy metal solo no matter the time of day!

While there have been similar solutions, many musicians weren’t satisfied with the sound and often couldn’t support inputs from distortion pedals. They usually chewed through batteries and were just not a great solution to the problem. [Gavin] has spent the last two years fine-tuning the design. It’s a fully analog design, with built-in rechargeable batteries to boot. So it not only sounds great, but it can last as long as your practice session does with a 15-hour runtime when fully charged!

Initially, the project began as a headphone amplifier but morphed into a design specifically for guitar and bass, with preamp and power amp stages and adjustable input impedance – 500kΩ for guitars and 1MΩ for bass. The latest revision also changed to a different power amp that further reduced THD and led to an even better sound. The schematics are up on the Hackaday.io project page, but [Gavin] is also hoping to do a crowdfunding campaign to get these devices out into the hands of guitarists everywhere!