Over-Engineered Clock Uses No Less Than Five ESP32s

When [Proto G] enters into an Instructables contest whose only requirement is for the project to be wireless; he does so with style. Let’s put aside for a minute that he’s using a separate ESP32 board for each of the clock’s characters – that’s one for the hour, then one for the colon, one for the minutes and other colon and then the seconds. If you’re keeping count, that’s FIVE ESP32s. But like we said… put that aside and take into account that he’s using three different wireless communication protocols to make the five ESP32s get cozy with one another:

  1. His phone is connected to a cell tower.
  2. One of the ESP is connected to his phone to get the time.
  3. Two other ESPs connect to his phone and send minutes and seconds info to two more ESPs via the board’s internal communication protocol – ESPNOW

In case you’re wondering; the boards he’s using each have an OLED, battery, USB-to-serial converter and of course the ESP32. [Proto G] felt he could add some more complication to his project by crushing the programming connector on one of the boards with his chair. He had to break out the soldering iron and some jumper wire to make a quick but effective repair.

Be sure to check out his Instructables page for more great projects!

Entry-Level 3D Printer Becomes Budget PCB Machine

A funny thing happened on [Marco Rep]’s way to upgrading his 3D printer. Instead of ending up with a heated bed, his $300 3D printer can now etch 0.2-mm PCB traces. And the results are pretty impressive, all the more so since so little effort and expense were involved.

The printer in question is a Cetus3D, one of the newer generation of affordable machines. The printer has nice linear bearings but not a lot of other amenities, hence [Marco]’s desire to add a heated bed. But hiding beneath the covers was a suspicious transistor wired to a spare connector on the print head; a little sleuthing and a call to the factory revealed that the pin is intended for accessory use and can be controlled from G-code. With a few mods to the cheap UV laser module [Marco] had on hand, a printed holder for the laser, and a somewhat manual software toolchain, PCBs with 0.2-mm traces were soon being etched. The video below shows that the printer isn’t perfect for the job; despite the smooth linear bearings, the low mass of the printer results in vibration that shows up as wavy traces. But the results are more than acceptable, especially for $330.

This isn’t [Marco]’s first budget laser-etching rodeo. He recently tried the same thing using a cheap CNC laser engraver with similar results. That was a $200 dedicated engraver, this is a $300 3D printer with a $30 laser. It seems hard to lose at prices like these.

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IoTP: The Internet Of Toilet Paper

Our first impression of this IoT toilet paper roll was that somebody was pulling our leg. Watching the infomercial-esque video below is alternately hilarious and horrifying, but it leaves you with the unmistakable feeling that this is all a joke, and a pretty good one at that.  Right up until you get to the big Kimberly-Clark logo at the end, that is, and you realize that the international paper concern must be looking at this seriously.

When you read [zvizvi]’s Instructables post, you find out that this project is indeed a legitimate attempt to meld an Amazon Dash button with your toilet paper dispenser. For his proof-of-concept build, [zvizvi] started with a gag “talking TP” roll off eBay, designed to play back a voice clip when the paper is used. It had all the right guts, and being just the size for a Wemos Mini and an accelerometer for motion detection was a bonus. The smart spindle can tally the amount of paper used, so you’ll never be caught without a square to spare. And of course, critical TP usage parameters are uploaded to a cloud server, so that more toilet paper can be rushed to your door when you’re getting low.

The whole idea, including justification based on monitoring TP use as a proxy for bowel health, seems ridiculous, but we suspect there may be some brilliance here. Joke if you will, but in the end it’s probably better than an Internet of Farts.

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The Flight That Made The Calculator And Changed The World

It was the fall of 1965 and Jack Kilby and Patrick Haggerty of Texas Instruments sat on a flight as Haggerty explained his idea for a calculator that could fit in the palm of a hand. This was a huge challenge since at that time calculators were the size of typewriters and plugged into wall sockets for their power. Kilby, who’d co-invented the integrated circuit just seven years earlier while at TI, lived to solve problems.

Fig. 2 from US 3,819,921 Miniature electronic calculator
Fig. 2 from US 3,819,921 Miniature electronic calculator

By the time they landed, Kilby had decided they should come up with a calculator that could fit in your pocket, cost less than $100, and could add, subtract, multiply, divide and maybe do square roots. He chose the code name, Project Cal Tech, for this endeavor, which seemed logical as TI had previously had a Project MIT.

Rather than study how existing calculators worked, they decided to start from scratch. The task was broken into five parts: the keyboard, the memory, the processor, the power supply, and some form of output. The processing portion came down to a four-chip design, one more than was initially hoped for. The output was also tricky for the time. CRTs were out of the question, neon lights required too high a voltage and LEDs were still not bright enough. In the end, they developed a thermal printer that burned images into heat-sensitive paper.

Just over twelve months later, with the parts all spread out on a table, it quietly spat out correct answers. A patent application was filed resulting in US patent 3,819,921, Miniature electronic calculator, which outlined the basic design for all the calculators to follow. This, idea borne of a discussion on an airplane, was a pivotal moment that changed the way we teach every student, and brought the power of solid-state computing technology into everyday life.

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Jeroen Domburg Miniaturizes A Mac

His name may not ring a bell, but his handle will — Sprite_tm, a regular to these pages and to Hackaday events around the world. Hailing from The Netherlands by way of Shanghai, Jeroen Domburg dropped by the Hackaday Superconference 2017 to give a talk on a pet project of his: turning a Macintosh into, well, a pet.

You could say this is Jeroen’s second minification of vintage hardware. At last year’s Hackaday Superconference, he brought out the tiniest Game Boy ever made. This incredible hardware and software hack stuffs a complete Game Boy into something you can lose in your pocket. How do you top a miniature version of the most iconic video game system ever made? By creating a miniature version of the most iconic computer ever made, of course.

The tiny object in front of Jeroen in the title image is, in fact, a working Macintosh Plus that he built. Recreating mid-80’s technology using 2017 parts seems like it would be easy, and while it’s obviously easier than breaking the laws of physics to go the other direction, Jeroen faced some serious challenges along the way, which he goes into some detail about in his talk.

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CNC Milling Is More Manual Than You Think

I was in Pasadena CA for the Hackaday Superconference, and got to spend some quality time at the Supplyframe Design Lab. Resident Engineer Dan Hienzsch said I could have a few hours, and asked me what I wanted to make. The constraints were that it had to be small enough to fit into checked luggage, but had to be cool enough to warrant taking up Dan’s time, with bonus points for me learning some new skills. I have a decent wood shop at home, and while my 3D printer farm isn’t as pro as the Design Lab’s, I know the ropes. This left one obvious choice: something Jolly Wrencher on the industrial Tormach three-axis CNC metal mill.

A CNC mill is an awesome tool, but it’s not an omniscient metal-eating robot that you can just hand a design file to. If you thought that having a CNC mill would turn you into a no-experience-needed metal-cutting monster, you’d be sorely mistaken.

Of course the machine is able to cut arbitrary shapes with a precision that would be extremely demanding if done by hand, but the craft of the operator is no less a factor than with a manual mill in making sure that things don’t go sideways. Dan’s good judgment, experience, and input was needed every step of the way. Honestly, I was surprised by how similar the whole procedure was to manual milling. So if you want to know what it’s like to sit on the shoulder of a serious CNC mill operator, read on!

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CosmicWatch muon detector

Make A Cheap Muon Detector Using Cosmicwatch

A little over a year ago we’d written about a sub $100 muon detector that MIT doctoral candidate [Spencer Axani] and a few others had put together. At the time there was little more than a paper on arxiv.org about it. Now, a few versions later they’ve refined it to the level of a kit with full instructions for making your own under the banner, CosmicWatch including PCB Gerber files for the two surface mount boards you’ll need to assemble.

What’s a muon? The Earth is under constant bombardment from cosmic rays, most of them being nuclei expelled from supernova explosions. As they collide with nuclei in our atmosphere, pions and kaons are produced, and the pions then decay into muons.  These muons are similar to electrons, having a +1 or -1 charge, but with 200 times the mass.

This pion-to-muon decay happens higher than 10 km above the Earth’s surface. But the muons have a lifetime at rest of 2.2 μs. This means that the number of muons peak at around 10 km and decrease as you go down. A jetliner at 30,000 feet will encounter far more muons than will someone at the Earth’s surface where there’s one per cm2 per minute, and the deeper underground you go the fewer still. This makes them useful for inferring altitude and depth.

How does CosmicWatch detect these muons? The working components of the detector consist of a plastic scintillator, a silicon photomultiplier (SiPM), a main circuit board which does signal amplification and peak detection among other things, and an Arduino nano.

As a muon passes through the scintillating material, some of its energy is absorbed and re-emitted as photons. Those photons are detected by the silicon photomultiplier (SiPM) which then outputs an electrical signal that is approximately 0.5 μs wide and 10-100 mV. That’s then amplified by a factor of 6. However, the amplified pulse is too brief for the Arduino nano and so it’s stretched out by the peak detector to roughly 100 μs. The Arduino samples the peak detector’s output and calculates the original pulse’s amplitude.

Their webpage has copious details on where to get the parts, the software and how to make it. However, they do assume you can either find a cheap photomultiplier somewhere or buy it in quantities of over 100 brand new, presumably as part of a school program. That bulk purchase makes the difference between a $50 part and one just over $100. But being skilled hackers we’re sure you can find other ways to save costs, and $150 for a muon detector still isn’t too unreasonable.

Detecting muons seems to have become a thing lately. Not too long ago we reported on a Hackaday prize entry for a detector that uses Russian Geiger–Müller Tubes.