Prusa Mini Gets Custom Heavy Duty Enclosure

November 17, 2020 by 15 Comments

Still waiting on your Prusa Mini to arrive? Join the club. Between the incredible amount of interest in the inexpensive 3D printer and the COVID-19 pandemic, it can take months for the machine to arrive at your doorstep. But patient makers are finally taking delivery of their new printers, and as such the hacks and modifications are starting to trickle their way in.

First up is this gloriously over-engineered enclosure from [Build Comics]. While PLA and PETG usually print fine with nothing more exotic than a heated bed, trickier materials like ABS work best when the printer is enclosed as it helps maintain a consistent temperature. Plus it keeps any curious hands and paws a safe distance from the hot moving bits, and if things go really pear-shaped, can help contain smoke and flames.

The enclosure is made from welded steel square tube, wood, and fire-retardant fiber board. A hinged polycarbonate cover, taking the form of a four-sided cube, is lowered over the printer with some heavy-duty hinges that look like they were intended for a fence. To keep the cover from slamming back down, [Build Comics] came up with a simple locking mechanism that can easily be operated from the front or side of the enclosure. With the addition of a small temperature and humidity display, the conditions inside the chamber can easily be monitored.

But [Build Comics] didn’t stop there. He also rigged up a relay box that will cut power to the printer should the smoke detector mounted above it trip. While there’s no reason to think the Prusa Mini would suffer the same fate of earlier budget desktop 3D printers, but there’s certainly no harm in taking precautions.

Will you need to build a similar enclosure whenever your Prusa Mini shows up? Maybe not. But if you felt so inclined, at least now you’ve got plenty of images and details that can help you spin up your own solution.

Hello From The NearSpace

November 9, 2020 by 6 Comments

A key challenge for any system headed up into the upper-atmosphere region sometimes called near space is communicating back down to the ground. The sensors and cameras onboard many high altitude balloons and satellites aren’t useful if the data they collect can’t be retrieved. Often times, custom antennas or beacons are added to help. Looking at the cost and difficulty of the problem, [arko] and [upaut] teamed up to try and make a turn-key solution for any near-space enthusiast by building CUBEX, a wonderful little module with sensors and clever radio that can be easily reused and repurposed.

CUBEX is meant as a payload for a high-altitude balloon with a camera, GPS, small battery, solar cell, and the accompanying power management circuits. The clever bit comes in the radio back down. By using the 434.460 Mhz band, it can broadcast around a hundred miles at 10mW. The only hardware to receive is a radio listener (a cheap RTL USB stick works nicely). Pictures and GPS coordinates stream down at 300 baud.

Their launch was quite successful and while they didn’t catch a solar eclipse, their balloon reached an impressive 33698m (110,560ft) while taking pictures. Even though it did eventually splashdown in the Pacific Ocean, they were able to enjoy a plethora of gorgeous photos thanks to their easy and cost-effective data link.

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A Featherweight Direct Drive Extruder In A Class Of Its Own

November 5, 2020 by 39 Comments

Even a decade later, homebrew 3D printing still doesn’t stop when it comes to mechanical improvements. These last few months have been especially kind to lightweight direct-drive extruders, and [lorinczroby’s] Orbiter Extruder might just set a paradigm for a new kind of direct drive extruder that’s especially lightweight.

Weighing in at a mere 140 grams, this setup features a 7.5:1 gear reduction that’s capable of pushing filament at speeds up to 200 mm/sec. What’s more, the gear reduction style and Nema 14 motor end up giving it an overall package size that’s smaller than any Nema 17 based extruder. And the resulting prints on the project’s Thingiverse page are clean enough to speak for themselves. Finally, the project is released as open source under a Creative Commons Non-Commercial Share-Alike license for all that (license-respecting!) mischief you’d like to add to it.

This little extruder has only been around since March, but it seems to be getting a good amount of love from a few 3D printer communities. The Voron community has recently reimagined it as the Galileo. Meanwhile, folks with E3D Toolchangers have been also experimenting with an independent Orbiter-based tool head. And the Annex-Engineering crew has just finished a few new extruder designs like the Sherpa and Sherpa-Mini, successors to the Ascender, all of which derive from a Nema 14 motor like the one in the Orbiter. Admittedly, with some similarity between the Annex and Orbiter designs, it’s hard to say who inspired who. Nevertheless, the result may be that we’re getting an early peek into what modern extruders are starting to shape into: smaller steppers and more compact gear reduction for an overall lighter package.

Possibly just as interesting as the design itself is [lorinczroby’s] means of sharing it. The license terms are such you can faithfully replicate the design for yourself, provided that you don’t profit off of it, as well as remix it, provided that you share your remix with the same license. But [lorinczroby] also negotiated an agreement with the AliExpress vendor Blurolls Store where Blurolls sells manufactured versions of the design with some proceeds going back to [lorinczroby].

This is a clever way of sharing a nifty piece of open source hardware. With this sharing model, users don’t need to fuss with fabricating mechanically complex parts themselves; they can just buy them. And buying them acts as a tip to the designer for their hard design work. On top of that, the design is still open, subject to remixing as long as remixers respect the license terms. In a world where mechanical designers in industry might worry about having their IP cloned, this sharing model is a nice alternative way for others to both consume and build off of the original designer’s work while sending a tip back their way.

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3D Printed Workshop Lamp Uses A Few Neat Tricks

November 4, 2020 by 18 Comments

As far as light fittings go, store bought is fine, but it’s hard to beat something you’ve built yourself from the ground up. [Heliox] demonstrates this well, with a 3D-printed workshop lamp that looks the business and is functional, too.

The lamp has plenty of neat design touches that speak to [Heliox]’s experience in the 3D printed arts. The articulating arms are modular, and feature integrated cable guides. The lamp base features nuts inserted mid-print for easy assembly, and the swivel is actually a two-piece mechanism printed as a single assembly. The table clamp uses a large screw, and the benefit of 3D printing means its easy to customise to suit any individual table. Using black and orange filaments gives the lamp a proper industrial look, and the bright LED strips are perfect for illuminating a bench for fine detailed work.

It’s a great addition to [Heliox]’s workspace, and the tall articulated design means it can cast light without getting in the way of what you’re doing. We’ve featured her work before, too – like this glorious infinity cube. Video after the break.

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Quantum Inspired Algorithm Going Back To The Source

October 27, 2020 by 4 Comments

Recently, [Jabrils] set out to accomplish a difficult task: porting a quantum-inspired algorithm to run on a (simulated) quantum computer. Algorithms are often inspired by all sorts of natural phenomena. For example, a solution to the traveling salesman problem models ants and their pheromone trails. Another famous example is neural nets, which are inspired by the neurons in your brain. However, attempting to run a machine learning algorithm on your neurons, even with the assistance of pen and paper would be a nearly impossible exercise.

The quantum-inspired algorithm in question is known as the wavefunction collapse function. In a nutshell, you have a cube of voxels, a graph of nodes, or simply a grid of tiles as well as a list of detailed rules to determine the state of a node or tile. At the start of the algorithm, each node or point is considered in a state of superposition, which means it is considered to be in every possible state. Looking at the list of rules, the algorithm then begins to collapse the states. Unlike a quantum computer, states of superposition is not an intrinsic part of a classic computer, so this solving must be done iteratively. In order to reduce possible conflicts and contradictions later down the line, the nodes with the least entropy (the smallest number of possible states) are solved first. At first, random states are assigned, with the changes propagating through the system. This process is continued until the waveform is ultimately collapsed to a stable state or a contradiction is reached.

What’s interesting is that the ruleset doesn’t need to be coded, it can be inferred from an example. A classic use case of this algorithm is 2D pixel-art level design. By providing a small sample level, the algorithm churns and produces similar but wholly unique output. This makes it easy to provide thousands of unique and beautiful levels from an easy source image, however it comes at a price. Even a small level can take hours to fully collapse. In theory, a quantum computer should be able to do this much faster, since after all, it was the inspiration for this algorithm in the first place.

[Jabrils] spent weeks trying to get things running but ultimately didn’t succeed. However, his efforts give us a peek into the world of quantum computing and this amazing algorithm. We look forward to hearing more about this project from [Jabrils] who is continuing to work on it in his spare time. Maybe give it a shot yourself by learning the basics of quantum computing for yourself.

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Iconic Yugoslavian Galaksija Computer Reborn, With A Documentary Too

October 25, 2020 by 21 Comments

One of the humbling things about writing for Hackaday is the breadth of experience among our colleagues, despite one’s own skills or achievements there is probably for all of us a level of impostor syndrome when we look at their work. This week provided a reminder of this, while taking a closer look at the crowdfunder for a documentary about the Galaksija, the Yugoslavian 8-bit computer from the 1980s designed by our colleague [Voja Antonić]. Not only will the documentary be produced, but also they are recreating the Galaksija as a kit, so you can experiment with this historic computer for yourself. The campaign has reached passed its goal a couple times over but still has a few days left, so jump in if you are interested.

Freshly made original Galaksija (top), and new double-sided Galaksija (bottom).
Freshly made original Galaksija (top), and new double-sided Galaksija (bottom).

With the advantage of being able to reach out to [Voja] as a colleague, it was time to secure the straight dope on the project. Though he’s not spearheading it, aside from appearing in the documentary he’s also produced the new Galaksija PCB to take advantage of double-sided manufacture and remove the wire links that were a feature of the original.

In that sense this isn’t so much a clone of the original as an updated version from the same designer, with only a few other updates such as key switches and connectors where the exact original component could no longer be sourced. A particularly fascinating side-tale comes from a reprint of the first Galaksija magazine. Photo-reproductions of the original printed pictures did not yield good results, so [Voja] built from scratch an entirely original Galaksija, carefully recreating the framing of each step shown in those original photos.

This project has faced its fair share of obstacles before launching on Crowd Supply, so it’s very good indeed to see it receive its funding with time to spare. We look forward to seeing the results, meanwhile you can see a promo video in Serbian with Youtube’s English subtitling below the break. You can read [Voja]’s writing on the machine in Hackaday articles past, but don’t miss the opportunity to meet him at a live event — he’s the mastermind behind a number of hardware badges at Hackaday events.

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Throwing Down The FPGA Gauntlet

October 11, 2020 by 29 Comments

Gauntlet is a well-known arcade game from 1985 with many sequels and ports to more modern architectures such as Xbox and GameCube. Thanks to its popularity and relative age, the original arcade cabinet is well documented with the schematics available online. It was regarded as the most complex and ambitious hardware Atari had ever developed at the time it was released. In what can only be described as an absolute labor of love, [Alex] has recreated the arcade hardware on the Pipistrello FPGA board.

The project can actually play Gauntlet, Gauntlet II, and Vindicators II as they all ran on the same hardware. Four joysticks are supported so up to four players can play, though the EEPROM is emulated in RAM so high scores are reset when the device is powered down. The FPGA is almost out of space and can’t quite squeeze in the SRAM needed. So an SRAM expansion daughterboard is required; nothing a quick board run from our favorite purple PCB manufacturer can’t solve.

In the repo is an incredible write-up detailing the system, how it works, and the process of debugging it. This project also includes a complete simulation of the TMS5220 Voice Synthesis Processor, as Gauntlet was the first coin-operated arcade machine with a voice synthesizer. Getting the video correct was particularly tricky and it took several tries to get the color palette and motion looking right. Since [Alex] didn’t have access to an original Gauntlet arcade cabinet, they had to make do with MAME. After writing a test to make sure the FPGA was working correctly, there were differences between the MAME emulation and the FPGA output. To help out, [Colin Davies] came to the rescue. After [Colin] hooked up an original Gauntlet Arcade PCB with the motion test loaded up, the test showed that the FPGA had the correct behavior.

During development [Alex] actually simulated several frames of the game in ISIM (at a whopping 90 seconds per frame or 90 minutes per in-game second). Using ISIM allowed them to compare system state to MAME and validate the design much faster as they could better inspect the interworkings of the different modules. Using a clever trick of grabbing state from MAME after a few seconds, they primed the FPGA state and saved themselves a few hours of simulation.

If you’re looking to get into old hardware style arcade game development, give the browser-based 8bitworkshop IDE a spin. Or start with something a little smaller in scope and size with this adorable mini CRT arcade cabinet.

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