Mining And Refining: From Red Dirt To Aluminum

No matter how many syllables you use to say it, aluminum is one of the most useful industrial metals we have. Lightweight, strong, easily alloyed, highly conductive, and easy to machine, cast, and extrude, aluminum has found its way into virtually every industrial process and commercial product imaginable.

Modern life would be impossible without aluminum, and yet the silver metal has been in widespread use only for about the last 100 years. There was a time not all that long ago that aluminum dinnerware was a status symbol, and it was once literally worth more than its weight in gold. The reason behind its one-time rarity lies in the effort needed to extract the abundant element from the rocks that carry it, as well as the energy to do so. The forces that locked aluminum away from human use until recently have been overcome, and the chemistry and engineering needed to do that are worth looking into in our next installment of “Mining and Refining.”

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Could India Be The Crucial Battleground For Open Access To Scientific Research?

One of the hottest topics in the world of scientific publishing over the last couple of decades has been the growing pressure to release the fruits of public-funded scientific research from the paywalled clutches of commercial publishers. This week comes news of a new front in this ongoing battle, as a group of Indian researchers have filed an intervention application with the help of the Indian Internet Freedom Foundation in a case that involves the publishers Elsevier, Wiley, and the American Chemical Society who have filed a copyright infringement suit against in the Delhi High Court against the LibGen & Sci-Hub shadow library websites.

The researchers all come from the field of social sciences, and they hope to halt moves to block the websites by demonstrating their importance to research in India in the light of unsustainable pricing for Indian researchers. Furthermore they intend to demonstrate a right of access for researchers and teachers under Indian law, thus undermining the legal standing of the original claim.

We’re not qualified to pass comment on matters of Indian law here at Hackaday, but we feel this will be a case worth watching for anyone worldwide with an interest in open access to research papers. If it can be established that open access shadow libraries can be legal in a country the size of India, then it may bring to an end the somewhat absurd game of legal whack-a-mole that has raged over the last decade between the sites on their untouchable Russian servers and heavy-handed academic publishers who perhaps haven’t moved on from their paper publishing past. It’s time for a fresh start with the way academic publishing works, and maybe this will provide the impetus for that to happen.

For those wondering what the fuss is about, we’ve looked at the issue in the past.

Indian flag image: © Yann Forget / Wikimedia Commons / CC-BY-SA.

Keynote Video: Dr. Keith Thorne Explains The Extreme Engineering Of The LIGO Hardware

The Laser Interferometer Gravitational-Wave Observatory (LIGO) is a huge installation measured in kilometers that is listening for wrinkles in space-time. Pulling this off is a true story of hardware and software hacking, and we were lucky to have Dr. Keith Thorne dive into those details with his newly published “Extreme Instruments for Extreme Astrophysics” keynote from the 2021 Hackaday Remoticon.

Gravity causes space-time to stretch — think back to the diagrams you’ve seen of a massive orb (a star or planet) sitting on a plane with grid lines drawn on it, the fabric of that plane being stretch downward from the mass of the orb. If you have two massive entities like black holes orbiting each other, they give off gravitational waves. When they collide and merge, they create a brief but very strong train of waves. Evidence of these events are what LIGO is looking for.

Laser Interferometer diagramRai Weiss had the idea to look for gravitational waves using laser interferometers in about 1967, but the available laser technology was too new to accomplish the feat. In an interferometer, a laser is shot through a beam splitter and one beam reflects out and back over a distance, and is then recombined with the other half using a photodetector to measure the intensity of light. As the distance in the long leg changes, the relative phase of the lasers shift, and the power detected will vary.

LIGO is not your desktop interferometer. It uses a 5 kW laser input. The 4 km legs of the interferometer bounce the light back and forth 1,000 times for an effective 4,000 km travel distance. These legs are kept under extreme vacuum and the mirrors are held exceptionally still. It’s worth it; the instrument can measure at a precision of 1/10,000 the diameter of a proton!

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Mixing synthetic blood

The Challenges Of Finding A Substitute For Human Blood

Throughout history, the human body has been the subject of endless scrutiny and wonder. Many puzzled over the function of all these organs and fluids found inside. This included the purpose of blood, which saw itself alternately disregarded as being merely for ‘cooling the body’, to being responsible for regulating the body’s humors, leading to the practice of bloodletting and other questionable remedies. As medical science progressed, however, we came to quite a different perspective.

Simply put, our circulatory system and the blood inside it, is what allows us large, multi-celled organisms to exist. It carries oxygen and nutrients to cells, while enabling the removal of waste products as well as an easy path for the cells that make up our immune system. Our blood and the tissues involved with it are crucial to a healthy existence. This is something which becomes painfully clear when we talk about injuries and surgeries that involve severe blood loss.

While the practice of blood transfusions from donated blood has made a tremendous difference here, it’s not always easy to keep every single type of blood stocked, especially not in remote hospitals, in an ambulance, or in the midst of a war zone. Here the use of artificial blood — free from complicated storage requirements and the need to balance blood types — could be revolutionary and save countless lives, including those whose religion forbids the transfusion of human blood.

Although a lot of progress has been made in this field, with a limited number of practical products, it’s nevertheless proving to be a challenge to hit upon a replacement that ticks all of the boxes needed to make it generic and safe.

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Ordering prototypes like they were fast food

Made To Spec: The Coming Age Of Prototyping As A Service

In the last decade, the price for making a single PCB plummeted. And we’ve featured tons of hacks with boards hailing from places like OSH Park or Seeed Studio. But this phenomenon isn’t isolated, and all sorts of one-off prototyping services are becoming cheaper and looking to satiate both hobbyist and engineer alike.

Today, I want to blow the lid off a few places offering one-off mechanical prototyping services. I’ll take us through some history of how we got here, introduce a few new players, and finally highlight some important tradeoffs before you start ordering bespoke aluminum parts straight to your doorstep.

Now go get your ANSI Z87+ safety glasses, and let’s get started.

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Spacing Out: Telescopes, Politics, And Spacecraft Design

Let’s launch into a round-up of stories that are out of this world, as we take a look at what’s happening in the realm of space exploration.

Ten Billion Dollars For A Telescope? Don’t Drop It!

Perhaps the most highly anticipated space mission of the moment is the James Webb Space Telescope, an infra-red telescope that will be placed in an orbit around the Earth-Sun L2 Lagrange point from which it will serve as the successor to the now long-in-the-tooth Hubble telescope. After many years of development the craft has been assembled and shipped to French Guiana for a scheduled Ariane 5 launch on the 22nd of December. We can only imagine what must have gone through the minds of the engineers and technicians working on the telescope when an unplanned release of a clamp band securing it to the launch vehicle adapter sent a vibration throughout the craft. Given the fragility of some of its components this could have jeopardised the mission, however after inspection it was found that no damage had occurred and that space-watchers and astronomers alike can breathe easy.

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Microsoft’s Minimal Mouse May Maximize Masochism

So it seems that Microsoft has a patent in process for a folding mouse.  It looks a whole lot like their Arc mouse, which is quite thin and already goes from curved to flat. But that’s apparently not good enough for Microsoft, who says mice in general are bulky and cumbersome to travel with. On the bright side, they do acknowledge the total lack of ergonomics in those tiny travel mice.

Microsoft filed this patent in March of 2021 and it was published in early November. The patent describes the use of an expandable shell on the top with these kerf cuts in the long sides like those used to bend wood — this is where the flexibility comes in. The patent also mentions a motion tracker, haptic feedback, and a wireless charging coil. Now remember, there’s no guarantee of this ever actually happening, and there was no comment from Microsoft about whether it will become a real rodent someday.

And now, the rant. Microsoft considers this mouse, which again is essentially an updated Arc that folds in half, to be ergonomic. Full disclosure: I’ve never used an Arc mouse. But I respectfully disagree with this assessment and believe that people should not prioritize portability when it comes to peripherals, especially those that are so small to begin with. Like, what’s the use? And by the way, isn’t anyone this concerned with portability just using the touch pad or steering stick on their laptop anyway?

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