Intel C4004

Inventing The Microprocessor: The Intel 4004

We recently looked at the origins of the integrated circuit (IC) and the calculator, which was the IC’s first killer app, but a surprise twist is that the calculator played a big part in the invention of the next world-changing marvel, the microprocessor.

There is some dispute as to which company invented the microprocessor, and we’ll talk about that further down. But who invented the first commercially available microprocessor? That honor goes to Intel for the 4004.

Path To The 4004

Busicom calculator motherboard based on 4004 (center) and the calculator (right)
Busicom calculator motherboard based on 4004 (center) and the calculator (right)

We pick up the tale with Robert Noyce, who had co-invented the IC while at Fairchild Semiconductor. In July 1968 he left Fairchild to co-found Intel for the purpose of manufacturing semiconductor memory chips.

While Intel was still a new startup living off of their initial $3 million in financing, and before they had a semiconductor memory product, as many start-ups do to survive they took on custom work. In April 1969, Japanese company Busicom hired them to do LSI (Large-Scale Integration) work for a family of calculators.

Busicom’s design, consisting of twelve interlinked chips, was considered a complicated one. For example, it included shift-register memory, a serial type of memory which complicates the control logic. It also used Binary Coded Decimal (BCD) arithmetic. Marcian Edward Hoff Jr — known as “Ted”, head of the Intel’s Application Research Department, felt that the design was even more complicated than a general purpose computer like the PDP-8, which had a fairly simple architecture. He felt they may not be able to meet the cost targets and so Noyce gave Hoff the go-ahead to look for ways to simplify it.

Continue reading “Inventing The Microprocessor: The Intel 4004”

Opt-Out Fitness Data Sharing Leads To Massive Military Locations Leak

People who exercise with fitness trackers have a digital record of their workouts. They do it for a wide range of reasons, from gathering serious medical data to simply satisfying curiosity. When fitness data includes GPS coordinates, it raises personal privacy concerns. But even with individual data removed, such data was still informative enough to spill the beans on secretive facilities around the world.

Strava is a fitness tracking service that gathers data from several different brands of fitness tracker — think Fitbit. It gives athletes a social media experience built around their fitness data: track progress against personal goals and challenge friends to keep each other fit. As expected of companies with personal data, their privacy policy promised to keep personal data secret. In the same privacy policy, they also reserved the right to use the data shared by users in an “aggregated and de-identified” form, a common practice for social media companies. One such use was to plot the GPS data of all their users in a global heatmap. These visualizations use over 6 trillion data points and can be compiled into a fascinating gallery, but there’s a downside.

This past weekend, [Nathan Ruser] announced on Twitter that Strava’s heatmap also managed to highlight exercise activity by military/intelligence personnel around the world, including some suspected but unannounced facilities. More worryingly, some of the mapped paths imply patrol and supply routes, knowledge security officers would prefer not to be shared with the entire world.

This is an extraordinary blunder which very succinctly illustrates a folly of Internet of Things. Strava’s anonymized data sharing obsfucated individuals, but didn’t manage to do the same for groups of individuals… like the fitness-minded active duty military personnel whose workout habits are clearly defined on these heat maps. The biggest contributor (besides wearing a tracking device in general) to this situation is that the data sharing is enabled by default and must be opted-out:

“You can opt-out of contributing your anonymized public activity data to Strava Metro and the Heatmap by unchecking the box in this section.” —Strava Blog, July 2017

We’ve seen individual fitness trackers hacked and we’ve seen people tracked through controlled domains before, but the global scope of [Nathan]’s discovery puts it in an entirely different class.

[via Washington Post]

Mechanisms: Ode To The Zipper

Look around yourself right now and chances are pretty good that you’ll quickly lay eyes on a zipper. Zippers are incredibly commonplace artifacts, a commodity item produced by the mile that we rarely give a second thought to until they break or get stuck. But zippers are a fairly modern convenience, and the story of their invention is one that shows even the best ideas can be delayed by overly complicated designs and lack of a practical method for manufacturing.

Try and Try Again

US Patent #504,307. One of the many iterations of Judson’s design. Like the others, it didn’t work.

Ideas for fasteners to replace buttons and laces have been kicking around since the mid-19th century. The first patent for a zipper-like fastener was issued to Elias Howe, inventor of the sewing machine. Though he was no slouch at engineering intricate mechanisms, Howe was never able to make his “Automatic, Continuous Clothing Closure” a workable product, and Howe shifted his inventive energies to other projects.

The world would wait another forty years for further development of a hookless fastener, when a Chicago-born inventor of little prior success named Whitcomb Judson began work on a “Clasp Locker or Unlocker.” Intended for the shoe and boot market, Judson’s device has all the recognizable parts of a modern zipper — rows of interlocking teeth with a slide mechanism to mesh and unmesh the two sides. The device was debuted at the Chicago World’s Fair in 1893 and was met with almost no commercial interest.

Judson went through several iterations of designs for his clasp locker, looking for the right combination of ideas that would result in a workable fastener that was easy enough to manufacture profitably. He lined up backers, formed a company, and marketed various versions of his improved products. But everything he tried seemed to have one or more serious drawbacks. When his fasteners were used in shoes, unexpected failure was a mere inconvenience. If a fastener on a lady’s dress opened unexpectedly, it could have been a social catastrophe. Coupled with a price tag that was exorbitantly high to cover the manual labor needed to assemble them, almost every version of Judson’s invention flopped.

Zipping up. Source: Dominique Toussaint (Wikipedia)

It would take another decade, a change of company name, a cross-country move, and the hiring of a bright young engineer before the world would have what we would recognize as the first modern zipper. Judson hired Gideon Sundback in 1901, and by 1913 he was head designer at the Fastener Manufacturing and Machine Company, newly relocated to Meadville, Pennsylvania after a stop in Hoboken, New Jersey. Sundback’s design called for rows of identical teeth with cups on the underside and nibs on the upper, set on fabric tapes. A slide with a Y-shaped channel bent the tapes to open the gap between teeth, allowing the cups to nest on the nibs and mesh the teeth together strongly.

Sundback’s design had significant advantages over any of Judson’s attempts. First, it worked, and it was reliable enough to start quickly making inroads into fashionable apparel beyond its initial marketing toward more utilitarian products like tobacco pouches. Secondly, and perhaps more importantly, Sundback invented machinery that could make hundreds of feet of the fasteners in a day. This gave the invention an economy of scale that none of Judson’s fasteners could ever have achieved.

Putting Some Teeth into It

Continuous process for forming metal zippers. Source: How Products Are Made

The machinery that Sundback invented to make his “Separable Fastener” has been much improved since the early 1900s, but the current process still looks similar, at least for metal zippers. Stringers, which are the fabric tapes with teeth attached, are formed in a continuous process by a multi-step punching and crimping machine. For metal stringers, a coil of flat metal is fed into a punch and die to form hollow scoops. The strip is then punched again to form a Y-shape around the scoop and cut it free from the web. The legs of the Y straddle the edge of the fabric tape, and a set of dies then crimps the legs to the tape. A modern zipper machine can make stringers at a rate of 2000 teeth per minute.

Plastic zippers are common these days, too, and manufacturing methods vary by zipper style. One method has the fabric tapes squeezed between the halves of a die while teeth are injection molded around the tape to form two parallel stringers. A sprue connected the stringers by the teeth breaks free after molding, and the completed stringers are assembled later.

Zippers have come a long way since Sundback’s first successful design, with manufacturing improvements that have eliminated many of the manual operations once required. Specialized zippers have made it from the depths of the oceans to the surface of the Moon, and chances are pretty good that if we ever get to Mars, one way or another, zippers will go with us.

Gertrude Elion, DNA Hacker

Some people become scientists because they have an insatiable sense of curiosity. For others, the interest is born of tragedy—they lose a loved one to disease and are driven to find a cure. In the case of Gertrude Elion, both are true. Gertrude was a brilliant and curious student who could have done anything given her aptitude. But when she lost her grandfather to cancer, her path became clear.

As a biochemist and pharmacologist for what is now GlaxoSmithKline, Gertrude and Dr. George Hitchings created many different types of drugs by synthesizing natural nucleic compounds in order to bait pathogens and kill them. Their unorthodox, designer drug method led them to create the first successful anti-cancer drugs and won them a Nobel Prize in 1988.

Continue reading “Gertrude Elion, DNA Hacker”

The Current State Of The Black Market: You Can’t Buy Vantablack

Sometimes you need something to be utterly, totally, irredeemably black. Not just a little bit black, not just really really really dark blue, but as black as it is possible to get. It might be to trap light in a camera or a telescope, for artistic purposes, or even to make your warplane a more difficult target for enemy missiles. Either way, we’re here to help, not to judge. So what are your options?

Well, first of all, there’s the much-lauded Vantablack. The name itself is a clue as to its origin – Vertically Aligned Nano Tube Arrays. It works by coating an object with a forest of carbon nanotubes in a complicated vacuum deposition process. When light hits the surface, some of it is absorbed by the nanotubes, and any that is reflected tends to be absorbed by neighbouring nanotubes rather than escaping the surface coating of the object.

Continue reading “The Current State Of The Black Market: You Can’t Buy Vantablack”

Quantum Weirdness In Your Browser

I’ll be brutally honest. When I set out to write this post, I was going to talk about IBM’s Q Experience — the website where you can run real code on some older IBM quantum computing hardware. I am going to get to that — I promise — but that’s going to have to wait for another time. It turns out that quantum computing is mindbending and — to make matters worse — there are a lot of oversimplifications floating around that make it even harder to understand than it ought to be. Because the IBM system matches up with real hardware, it is has a lot more limitations than a simulator — think of programming a microcontroller with on debugging versus using a software emulator. You can zoom into any level of detail with the emulator but with the bare micro you can toggle a line, use a scope, and hope things don’t go too far wrong.

So before we get to the real quantum hardware, I am going to show you a simulator written by [Craig Gidney]. He wrote it and promptly got a job with Google, who took over the project. Sort of. Even if you don’t like working in a browser, [Craig’s] simulator is easy enough, you don’t need an account, and a bookmark will save your work.

It isn’t the only available simulator, but as [Craig] immodestly (but correctly) points out, his simulator is much better than IBM’s. Starting with the simulator avoids tripping on the hardware limitations. For example, IBM’s devices are not fully connected, like a CPU where only some registers can get to other registers. In addition, real devices have to deal with noise and the quantum states not lasting very long. If your algorithm is too slow, your program will collapse and invalidate your results. These aren’t issues on a simulator. You can find a list of other simulators, but I’m focusing on Quirk.

What Quantum Computing Is

As I mentioned, there is a lot of misinformation about quantum computing (QC) floating around. I think part of it revolves around the word computing. If you are old enough to remember analog computers, QC is much more like that. You build “circuits” to create results. There’s also a lot of difficult math — mostly linear algebra — that I’m going to try to avoid as much as possible. However, if you can dig into the math, it is worth your time to do so. However, just like you can design a resonant circuit without solving differential equations about inductors, I think you can do QC without some of the bigger math by just using results. We’ll see how well that holds up in practice.

Continue reading “Quantum Weirdness In Your Browser”

Printed It: Rubber Band PCB Vise

If you’ve ever worked on a small PCB, you know how much of a hassle it can be to hold on to the thing. It’s almost as if they weren’t designed to be held in the grubby mitts of a human. As designs have become miniaturized over time, PCBs are often so fragile and festooned with components that tossing them into the alligator clips of the classic soldering “third hand” can damage them. The proper tool for this job is a dedicated PCB vise, which is like a normal bench vise except it doesn’t crank down very hard and usually has plastic pads on the jaws to protect the board.

Only problem with a PCB vise is, like many cool tools and gadgets out there, not everybody owns one. Unless you’re doing regular PCB fabrication, you might not take the plunge and buy one either. So what’s a hacker on a budget to do when they’ve got fiddly little PCBs that need attention?

Luckily for us, we live in a world where you can press a button and have a magical robot on your desktop build things for you. Online model repositories like Thingiverse and YouMagine are full of designs for printable PCB vises, all you have to do is pick one. After looking through a number of them I eventually decided on a model designed by [Delph27] on Thingiverse, which I think has a couple of compelling features and more than deserves the few meters of filament it will take to add to your bench.

Of course the best part of all of this is that you can customize and improve the designs you download, which is what I’m about to do with this PCB vise!

Continue reading “Printed It: Rubber Band PCB Vise”