Exploring A New Frontier: Desktop EDM Is Coming

July 5, 2023 by Tom Nardi 27 Comments

To say that desktop 3D printing had a transformative effect on our community would be something of an understatement. In just a decade or so, we went from creaky printers that could barely extrude a proper cube to reliable workhorses that don’t cost much more than a decent cordless drill. It’s gotten to the point that it’s almost surprising to see a project grace these pages that doesn’t include 3D printed components in some capacity.

There’s just one problem — everything that comes out of them is plastic. Oh sure, some plastics are stronger than others…but they’re still plastic. Fine for plenty of tasks, but certainly not all. The true revolution for makers and hackers would be a machine that’s as small, convenient, and as easy to use as a desktop 3D printer, but capable of producing metal parts.

If Cooper Zurad has his way such a dream machine might be landing on workbenches in as little as a month, thanks in part to the fact that its built upon the bones of a desktop 3D printer. His open source Powercore device allows nearly any 3D printer to smoothly cut through solid metal using a technique known as electrical discharge machining (EDM). So who better to helm this week’s Desktop EDM Hack Chat?

Continue reading “Exploring A New Frontier: Desktop EDM Is Coming” →

Gearing Up With The 2023 Hackaday Prize

July 5, 2023 by Elliot Williams 3 Comments

You know how it goes. You’re working on a project, and you need to do some ultra-precise probing, so you end up making a custom PCB probing octopus along the way. Or you find that you spend more time making the jig to hold down a part for machining than you do machining it. Hackers are not merely a tool-using species, we’re a tool-making species – it’s in our nature to want to build the tools that make it easier to get the job done.

The Gearing Up round of the Hackaday Prize celebrates the tool makers. If you’ve got a project that maybe isn’t an end in itself, but rather one of those utility project that can make all the difference, we want to see it here. Maybe it’s obscure measurement gear, maybe it’s a test rig or a bolt sorter, maybe you’ve built your own reflow hot plate. This is the challenge round for you!

The Gearing Up round runs from yesterday, July 4th, until August 8th. As with all of the 2023 Hackaday Prize rounds, ten finalists will receive $500 and get entered for the big prizes to be announced in November. Continue reading “Gearing Up With The 2023 Hackaday Prize” →

Remote Driving Controversial In UK, But It’s Already Here

July 5, 2023 by Lewin Day 46 Comments

The automotive industry is rushing towards autonomous vehicles as a futuristic ideal. They haven’t got the autonomous part sorted just yet. However, as part of this push, the technology to drive vehicles remotely via video link has become mature.

In the United Kingdom, there has been great controversy on whether this should be allowed, particularly for vehicles piloted by individuals outside the country’s borders. That came to a head with a Law Commission repot published earlier this year, but since then, innovative companies have continued to work on remote driving regardless. Let’s dive in to the current state of play.

Continue reading “Remote Driving Controversial In UK, But It’s Already Here” →

A man in a dark shirt stands at a podium in front of a projector screen with the text "50% OF US CAR TRIPS" in white above yellow text saying "1 HUMAN < 3 MILES". The screen is flanked by decor saying "Supercon" in white on a black background.

Supercon 2022: Bradley Gawthrop Wants You To Join The PEV Revolution

July 3, 2023 by Navarre Bartz 70 Comments

During the 20th Century, much of the western world decided that motor vehicles were the only desirable form of transportation. We built our cities to accommodate cars through parking, stop lights, and any number of other infrastructure investments so that you could go get milk and bread in style. In the US, 50% of automobile trips are less than three miles and have only one occupant. [Bradley Gawthrop] asked if there might be a more efficient way to do all this? Enter the Personal Electric Vehicle (PEV).

What Are PEVs?

PEVs are a nascent part of the transportation mix that fall under the wider umbrella of “micromobility,” including scooters, bikes, skateboards, and the like. The key differentiator here is that they are at least partially electrically-driven. [Gawthrop] walks us through several of the different types during his Supercon 2022 talk, but since they are all small, electric powered devices for transporting one or two people, they can trace their lineage back to the infamous Segway Human Transporter.

Using an electric motor or two connected to a controller and batteries, the overall system complexity for any of these devices is quite low and ripe for the hacking. Given the right tools and safety precautions, anyone should be able to crack a PEV open and repair or tinker with it. As with many things in life, the real story is more complicated.

As [Gawthrop] notes, many a hacker has said, “I wish I’d been able to be involved in X before…” where X equals some technology like home automation and it’s before it got creepy or dystopian in some manner. He exhorts us that the time to be in on the ground floor with PEVs is now. Continue reading “Supercon 2022: Bradley Gawthrop Wants You To Join The PEV Revolution” →

3D Printing Food Hack Chat

July 3, 2023 by Dan Maloney 1 Comment

Join us on Wednesday, July 5 at noon Pacific for the 3D Printing Food Hack Chat with Ellie Weinstein!

In the right hands, food goes beyond mere sustenance and becomes a work of art. We’ve all seen examples — the carefully crafted blends of flavors, the quality ingredients expertly cooked, the artful platings that make a dramatic presentation at the table. But where the artistry really seems to take off is with desserts, which pastry chefs and confectioners can take to the next level with edible sculptures of chocolate and other sweets that can tower dramatically over the table.

That’s all well and good for the haute cuisine set, but what about the rest of us? We can’t all have the talent and drive needed to produce edible art, so perhaps we can leverage technology to help us out. That’s just one of the rationales behind food 3D printing, which is what we’ll be exploring with Ellie Weinstein. She’s the CEO of Cocoa Press, where they’re bringing chocolate 3D printing to the mainstream. It’s not as easy as you might think — there are plenty of nuances and engineering challenges when you’re trying to print chocolate or any other kind of food. Make sure you stop by and check it out; it’s sure to be a treat.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, July 5 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Ice Wrenchers, Wrencher Chocolates, And The Vaquform DT2

July 3, 2023 by Jenny List 9 Comments

What do you do when you find some friends have bought a vacuum forming machine? Make novelty chocolates and ice cubes, of course! This was my response when I had the opportunity to play with a Vaquform DT2 all-in-one vacuum forming machine, so what follows is partly a short review of an exciting machine, and partly an account of my adventures in edible merchandise creation.

The vaquform machine, on a neutral white background — The Vaquform machine in all its glory.

Vacuum forming, the practice of drawing a sheet of heat-softened plastic film over a model to make a plastic shell copy of it, is nothing new in our community. It’s most often found in hackerspaces in the form of home made vacuum forming tables, and usually requires quite a bit of experimentation to get good results. The Vaquform machine I was lucky enough to be able to try is an all in one machine that puts the whole process into a compact desktop machine of similar size to a typical 3D printer. It’s a machine of two parts with a moveable carriage between them for the plastic sheet; a vacuum table on its base, and a heater unit suspended above it. The unique selling point is that it’s an all-in-one computer controlled unit that does as much as possible for you, it simply requires the user to place a sheet in the carriage and follow the instructions.

When I first saw the machine I didn’t really have anything to try it with, so of course I resorted to producing a Wrencher or two. Because what it makes are essentially moulds, it made sense to produce something Wrencher-shaped with them, and thus the chocolate and ice plan formed. The first mould was made with laser-cut Wrenchers in 2mm acrylic, stacked on two more layers of uncut acrylic to make a bar with an inset Wrencher on top, while the second one used a 3D-printed array of larger stand-alone Wrenchers with channels between them. Would my first attempt at vacuum forming make usable moulds or not? Only one way to find out. Continue reading “Ice Wrenchers, Wrencher Chocolates, And The Vaquform DT2” →

Hackaday Links: July 2, 2023

July 2, 2023 by Dan Maloney 21 Comments

Members of Pixelbar woke up to shocking news on Wednesday morning this week as they learned that a fire had destroyed the building housing their Rotterdam hackerspace. Pictures of the fire are pretty dramatic and show the entire building ablaze. We’re not familiar with Pixelbar specifically, but most hackerspaces seem to share space with other businesses in repurposed warehouses and other industrial buildings, and it looks like that was the case here. Local coverage doesn’t indicate that a cause has been determined, but they do say that “large batches of wood” were stored in or near the structure, which likely contributed to the dramatic display. There don’t seem to be reports of injuries to civilians or first responders, so that’s a blessing, but Pixelbar seems to have been completely destroyed. If you’re in a position to help, check out their GoFundMe page. As our own Jenny List, who currently lives in The Netherlands, points out, spaces suitable for housing a hackerspace are hard to come by in a city like Rotterdam, which is the busiest port in Europe. That means Pixelbar members will be competing for space with businesses that have far deeper pockets, so anything you can donate will likely go a long way toward rebuilding.

Continue reading “Hackaday Links: July 2, 2023” →