hardware

1647 Articles

A Plethora Of Power Delivery Potential

October 23, 2020 by 17 Comments

Here at the Hackaday we’ve been enjoying a peculiar side effect of the single-port USB-C world; the increasing availability of programmable DC power supplies in the form of ubiquitous laptop charging bricks. Once the sole domain of barrel jacks or strange rectangular plugs (we’re looking at you Lenovo) it’s become quite common to provide charging via the lingua franca of USB-C Power Delivery. But harnessing those delectable 100W power supplies is all to often the domain of the custom PCBA and firmware hack. What of the power-hungry hacker who wants to integrate Power Delivery in her project? For that we turn to an excellent video by [Brian Lough] describing four common controller ICs and why you might choose one for your next project.

A superb illustration from the TS100 Flex-C-Friend documentation

[Brian] starts off with a sorely-needed explainer of what the heck Power Delivery is; a topic with an unfortunate amount of depth. But the main goal of the video is to dive into the inscrutable hoard of “USB C trigger boards.” Typically these take USB on one side and provide a terminal block on the other, possibly with a button or LED as user interface to select voltage and current. We’ve seen these before as laptop barrel jack replacements and TS100 power supplies but it’s hard to tell which of the seemingly-identical selection is most suitable for a project.

The main body of the video is [Brian’s] detailed walkthrough of four types of trigger boards, based on the IP2721, FUSB302, STUSB4500, and Cypress EZ-PD BCR. For each he describes the behaviors of it’s particular IC and how to configure it. His focus is on building a board to power a TS100 (which parallels his TS100 Flex-C-Friend) but the content is generally applicable. Of course we also appreciate his overview of the products on Tindie for each described module.

For another angle on Power Delivery, check out this series of posts by [jason cerudolo], a perennial favorite. And don’t miss his classic project, the USB Easy Bake Oven.

Ethernet At 40: From A Napkin Sketch To Multi-Gigabit Links

October 19, 2020 by 50 Comments

September 30th, 1980 is the day when Ethernet was first commercially introduced, making it exactly forty years ago this year. It was first defined in a patent filed by Xerox as a 10 Mb/s networking protocol in 1975, introduced to the market in 1980 and subsequently standardized in 1983 by the IEEE as IEEE 802.3. Over the next thirty-seven years, this standard would see numerous updates and revisions.

Included in the present Ethernet standard are not just the different speed grades from the original 10 Mbit/s to today’s maximum 400 Gb/s speeds, but also the countless changes to the core protocol to enable these ever higher data rates, not to mention new applications of Ethernet such as power delivery and backplane routing. The reliability and cost-effectiveness of Ethernet would result in the 1990 10BASE-T Ethernet standard (802.3i-1990) that gradually found itself implemented on desktop PCs.

With Ethernet these days being as present as the presumed luminiferous aether that it was named after, this seems like a good point to look at what made Ethernet so different from other solutions, and what changes it had to undergo to keep up with the demands of an ever-more interconnected world. Continue reading “Ethernet At 40: From A Napkin Sketch To Multi-Gigabit Links” →

SMD Breadboard Adaptors Skip Schematic, Goes Straight To PCB

October 17, 2020 by 23 Comments

If you need to add one or two SMT chips to your breadboarded prototype, [Travis Hein] has you covered. He designed a set of small SMD adaptor boards for various SOIC, SOT23, and DPAC patterns using KiCad.  He has released them as open source, so you can feel free to use them or modify them as needed.

Normally we don’t see people bypassing the schematics when designing a PCB. But we can agree that [Travis] has found a situation where going direct to PCB makes more sense. He just plops down the package in Pcbnew, adds some pin headers and wires everything up directly on the PCB. (But don’t worry, some of you may remember [Travis] from his earlier SSR mains switching project, which demonstrates that he can indeed draw proper schematics.) We know there are more people out there who prefer to go straight to PCB layout… [mikeselectricstuff] comes to mind. If you could yourself among this tribe, let use know your reasoning in the comments below.

We wrote about a similar universal breakout boards for SMD parts back in 2016, which is a single breakout board for two- and three-pin jelly-bean components. If you paired some of those boards with [Travis]’s breakout boards, it would make a great combination to keep in your prototyping gadgets bin. Consider this project the next time your favorite PCB shop has a sale.

USB Adaptor Isolates Multiple Serial Interfaces

October 13, 2020 by 34 Comments

You need a Swiss Army knife of serial communications? Ollie is a compact isolated USB adaptor that provides USB, CAN bus, and two UARTs at logic, RS-232, and RS-485 signaling levels, as well as an isolated power supply.  [Slimelec] has managed to squeeze all this into a package the size of a harmonica.  We like the technique of making the enclosure from PCB material, complete with clearly labeled switch, LED and connector pinout names.

So far, only the compiled firmware is available for this project, but hardware files, and presumably the source code and documentation, are coming soon.

The central themes here are  isolation and flexibility. We can’t find the isolation voltage in the project specifications, but the CANable project on which this adaptor is based provides 2.5 kV galvanic isolation.  A single isolated USB interface is also provided over a standard Type A connector. The four-wire logic-level UART signals are available on a 2 x 7 box header, and are voltage selectable.  The RS-232, RS-485, and CAN signals are on an 8-pin pluggable screw terminal block, or you can use a DB9 connector with a pluggable adaptor board.

Whether you need a troubleshooting aid for field testing, are using CAN bus on your projects, or just want to isolate your expensive computer from sketchy prototype hardware, have a look at this project.

A Breadboard Block For 8-Bit CPUs

October 12, 2020 by 21 Comments

Breadboard CPUs are a fantastic learning experience and require serious dedication and patience. Occasionally, CPU builders eschew their breadboards and fab their design onto a PCB. But this takes away the flexibility and some of the opportunity for learning that breadboard CPUs offer. [c0pperdragon] was doing the same sort of repetitive wiring from project to project as most 8-bit breadboard CPUs use memory, a bus, an IO controller, ROM, and a few other passive components.

Taking a compromise approach, [c0pperdragon] built a PCB that can be used as a building block in his custom CPUs which they have titled “ByteMachine”. A single row of 34 pins offer power, clock, reset, 19 address bus lines, 8 data bus lines, and a ROM selector. This means that the CPUs can fit on a single breadboard and can run faster as the impedance of the breadboard has less effect on the circuit. With 512 KB of RAM and 512 KB of ROM, in a ZIF socket for easy reprogramming, ByteMachine has plenty of space.

One drawback is the lack of IO. There is no dedicated address space as this would require decoding logic between the RAM and the CPU. [C0pperdragon] added a simple 8-bit output register provided by a 74-series logic IC. The data is displayed on 8 red LEDs and can be accessed via pins. Input is accomplished in a similar way with just 8 bits of digital input provided.

[C0pperdragon] has built the 65C02, 65C816,  Z84C00, and the i8088 with the ByteMachine. Each was documented with incredible schematics, pictures, and test programs on GitHub. Next time you’re looking to build a CPU on a breadboard, maybe start with a ByteMachine. In some ways, it might improve your learning experience as it makes the incredible mass of wires we’ve seen on other projects a tad more manageable.

Thanks [Reinhard Grafl] for sending this one in!

Inputs Of Interest: The OrbiTouch Keyless Keyboard And Mouse

October 12, 2020 by 19 Comments

I can’t remember how exactly I came across the OrbiTouch keyboard, but it’s been on my list to clack about for a long time. Launched in 2003, the OrbiTouch is a keyboard and mouse in one. It’s designed for people who can’t keyboard regularly, or simply want a different kind of experience.

The OrbiTouch was conceived of by a PhD student who started to experience carpal tunnel while writing papers. He spent fifteen years developing the OrbiTouch and found that it could assist many people who have various upper body deficiencies. So, how does it work?

It’s Like Playing Air Hockey with Both Hands

To use this keyboard, you put both hands on the sliders and move them around. They are identical eight-way joysticks or D-pads, essentially. The grips sort of resemble a mouse and have what looks like a special resting place for your pinky.

One slider points to groups of letters, numbers, and special characters, and the other chooses a color from a special OrbiTouch rainbow. Pink includes things like parentheses and their cousins along with tilde, colon and semi-colon. Black is for the modifiers like Tab, Alt, Ctrl, Shift, and Backspace. These special characters and modifiers aren’t shown on the hieroglyphs slider, you just have to keep the guide handy until you memorize the placement of everything around the circle.

You’re gonna need a decent amount of desk space for this. Image via OrbiTouch

The alphabet is divided up into groups of five letters which are color-coded in rainbow order that starts with orange, because red is reserved for the F keys. So for instance, A is orange, B is yellow, C is green, D is blue, E is purple, then it starts back over with F at orange. If you wanted to type cab, for instance, you would start by moving the hieroglyph slider to the first alphabet group and the color slider to green.

Continue reading “Inputs Of Interest: The OrbiTouch Keyless Keyboard And Mouse” →

Improved Part Searches For JLCPCB Parts

October 11, 2020 by 29 Comments

Finding the JLCPCB component parts library frustrating to navigate, [Jan Mrázek] took matters into his own hands and made an open-source parametric search utility. We’ve all probably wasted time before trying to track down a particular flavor of a part, and this tool promises to make the process easier.  It downloads data from the JLCPCB parts site upon initialization and presents the user with typical selection filters for categories and parameter values. You can install it yourself on GitHub Pages, or [Jan] provides a link to his site.

For the curious, the details of how to pull parts information from the JLBPCB site can be found in the project’s source code.  We like it when a distributor provides this level of access to their part details and parameters, allowing others to sort and filter the parts in ways not originally envisioned by the site design team.  We think this is a win-win situation — distributors can’t sell parts that designers can’t find.

If [Jan]’s name sounds familiar, it should be.  We have written about several of his projects before, two of them are also PCB designer tools ( KiCad Board Renderings and KiCad Panelization ).