Process Characterization On The Cheap With A Custom Test Rig

Testing is a key part of any product development cycle. Done right, it turns up unknown bugs and problems, and allows for them to be fixed prior to shipment. However, it can be a costly and time-consuming process. The [Bay Libre] team needed to do some work on power management, but the hardware required was just a little on the expensive side. What else does a hacker do, but build their own?

Enter the Thermo-Regulated Power Measurement Platform. It’s a device designed to control the die temperature of a chip during process characterization. This is where a chip, in this case the iMX8MQ, is run at a variety of temperatures, voltages, and frequencies to determine its performance under various conditions. This data guides the parameters used to run the chip in actual use, to best manage its power consumption and thermal performance.

The rig consists of a Peltier element with controller, a heatsink, and a fan. This is lashed up to a series of Python scripts that both control the chip temperature and run through the various testing regimes. Thanks to this automation, what would normally be a day’s work for an engineer can now be completed in just two hours.

Through a few smart component choices, the team accomplished the job at around one-tenth of the cost of commercial grade hardware. Granted, the average hacker probably won’t find themselves doing process characterization for cutting-edge silicon on a regular basis. Still, this project shows the value in building custom hardware to ease the testing process.

Testing is key to success in production. Custom jigs can make for light work when large orders come in, and we’ve run a primer on various testing techniques, too.

The Gorgeous Hardware We Can’t Take Our Eyes Away From

High resolution digital cameras are built into half of the devices we own (whether we want them or not), so why is it still so hard to find good pictures of all the incredible projects our readers are working on? In the recently concluded Beautiful Hardware Contest, we challenged you to take your project photography to the next level. Rather than being an afterthought, this time the pictures would take center stage. Ranging from creative images of personal projects to new ways of looking at existing pieces of hardware, the 100+ entries we received for this contest proved that there’s more beauty in a hacker’s parts bin than most of them probably realize.

As always, it was a struggle to narrow down all the fantastic entries to just a handful of winners. But without further adieu, let’s take a look at the photos that we think truly blurred the line between workbench and work of art:

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The Amazon Dash Button: A Retrospective

The Internet of Things will revolutionize everything! Manufacturing? Dog walking? Coffee bean refilling? Car driving? Food eating? Put a sensor in it! The marketing makes it pretty clear that there’s no part of our lives which isn’t enhanced with The Internet of Things. Why? Because with a simple sensor and a symphony of corporate hand waving about machine learning an iPhone-style revolution is just around the corner! Enter: Amazon Dash, circa 2014.

The first product in the Dash family was actually a barcode scanning wand which was freely given to Amazon Fresh customers and designed to hang in the kitchen or magnet to the fridge. When the Fresh customer ran out of milk they could scan the carton as it was being thrown away to add it to their cart for reorder. I suspect these devices were fairly expensive, and somewhat too complex to be as frequently used as Amazon wanted (thus the extremely limited launch). Amazon’s goal here was to allow potential customers to order with an absolute minimum of friction so they can buy as much as possible. Remember the “Buy now with 1-Click” button?

That original Dash Wand was eventually upgraded to include a push button activated Alexa (barcode scanner and fridge magnet intact) and is generally available. But Amazon had pinned its hopes on a new beau. Mid 2015 Amazon introduced the Dash Replenishment Service along with a product to be it’s exemplar – the Dash Button. The Dash Button was to be the 1-Click button of the physical world. The barcode-scanning Wands require the user to remember the Wand was nearby, find a barcode, scan it, then remember to go to their cart and order the product. Too many steps, too many places to get off Mr. Bezos’ Wild Ride of Commerce. The Dash Buttons were simple! Press the button, get the labeled product shipped to a preconfigured address. Each button was purchased (for $5, with a $5 coupon) with a particular brand affinity, then configured online to purchase a specific product when pressed. In the marketing materials, happy families put them on washing machines to buy Tide, or in a kitchen cabinet to buy paper towels. Pretty clever, it really is a Buy now with 1-Click button for the physical world.

There were two versions of the Dash button. Both have the same user interface and work in fundamentally the same way. They have a single button (the software can recognize a few click patterns), a single RGB LED (‘natch), and a microphone (no, it didn’t listen to you, but we’ll come back to this). They also had a WiFi radio. Version two (silently released in 2016) added Bluetooth and completely changed the electrical innards, though to no user facing effect.

In February 2019, Amazon stopped selling the Dash Buttons. Continue reading “The Amazon Dash Button: A Retrospective”

GigaDevice Releasing RISC-V MCUs And Development Boards

Probably not too many people have heard of Chinese manufacturer GigaDevice who so far has mostly been known as a NOR Flash memory manufacturer. Their GD32 range of MCUs is however STM32-compatible, making them interesting (cheaper) alternatives to sourcing directly from ST. Now GigaDevice has announced during a presentation that they are releasing a range of RISC-V-based MCUs: the GD32V series.

As GigaDevice has not yet updated their English-language website, the information we do have is based on CNX-Software‘s translations from Chinese. The specs for the GD32VF103 series of MCUs are listed by them as follows:

  • Core – GD32VF103 RISC-V “Bumblebee Core” @ 108 MHz
  • Memory – 8KB to 32KB SRAM
  • Storage  – 16KB to 128KB flash
  • Peripherals – USB OTG and CAN 2.0B
  • I/O – 3.3V, 5V tolerant
  • Supply Voltage – 2.6 to 3.6V
  • Package – QFN36, LQFP48, LQFP64, and LQFP100 packages

Whether they are pin-compatible with the GD32 MCUs is still to be confirmed. If that turns out to be the case, then this might be an interesting drop-in solution for some products. From the specs it seems clear that they are targeting the lower-end ARM-based MCUs such as ST’s Cortex-M3-based STM32F103, which are quite common in a large range of embedded systems.

Seeing a performance comparison between both types of MCU would be interesting to see as lower power usage and higher efficiency compared to the ARM cores is being claimed. Both MCUs and development boards are already available for sale at Tmall, with the basic GD32VF103C-START board going for about $11 and the GD32VF103TBU6 MCU (QFN36, 64 kB Flash) for roughly $1.27.

Documentation and SDKs in English seem to be a bit scarce at this point, but hopefully before long we too will be able to use these MCUs without having to take up Chinese language classes.

Thanks to [Flaviu] for the tip!

STEP Up Your Jetson Nano Game With These Printable Accessories

Found yourself with a shiny new NVIDIA Jetson Nano but tired of having it slide around your desk whenever cables get yanked? You need a stand! If only there was a convenient repository of options that anyone could print out to attach this hefty single-board computer to nearly anything. But wait, there is! [Madeline Gannon]’s accurately named jetson-nano-accessories repository supports a wider range of mounting options that you might expect, with modular interconnect-ability to boot!

A device like the Jetson Nano is a pretty incredible little System On Module (SOM), more so when you consider that it can be powered by a boring USB battery. Mounted to NVIDIA’s default carrier board the entire assembly is quite a bit bigger than something like a Raspberry Pi. With a huge amount of computing power and an obvious proclivity for real-time computer vision, the Nano is a device that wants to go out into the world! Enter these accessories.

At their core is an easily printable slot-and-tab modular interlock system which facilitates a wide range of attachments. Some bolt the carrier board to a backplate (like the gardening spike). Others incorporate clips to hold everything together and hang onto a battery and bicycle. And yes, there are boring mounts for desks, tripods, and more. Have we mentioned we love good documentation? Click into any of the mount types to find more detailed descriptions, assembly directions, and even dimensioned drawings. This is a seriously professional collection of useful kit.

Hacked Hoverboards Become Potent RC Tank

Hoverboards were the darling, or perhaps the scourge, of the last few years, Banned by vigilant airlines, they’re a great way to break an ankle or set your house on fire. However, they’re also a treasure trove of valuable parts for hacking, as [Aaron] ably demonstrates with his RC tank build.

[Aaron’s] build utilizes not only the hoverboard’s torquey hub motors but also the original control hardware, too. This is a cinch to repurpose, thanks to the custom firmware for the original controller developed by [Lucy Fauth], whose work we have featured before.

The hacked parts are crammed into a chassis built with aluminum extrusion, and the final result is a nimble and robust tank with one motor per wheel. This enables some exciting driving dynamics. Additionally, with all the torque available, [Aaron] is even able to ride the tank like an electric skateboard.

It’s a fun build that shows off the raw power available from the hoverboard hardware. We fully expect to see these parts remain popular in the hacking scene in the coming years. Video after the break.

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ORNL's Summit supercomputer, fastest until 2020 (Credit: ORNL)

Joining The RISC-V Ranks: IBM’s Power ISA To Become Free

IBM’s Power processor architecture is probably best known today as those humongous chips that power everything from massive mainframes and supercomputers to slightly less massive mainframes and servers. Originally developed in the 1980s, Power CPUs have been a reliable presence in the market for decades, forming the backbone of systems like IBM’s RS/6000 and AS/400 and later line of Power series.

Now IBM is making the Power ISA free to use after first opening up access to the ISA with the OpenPower Foundation. Amidst the fully free and open RISC-V ISA making headway into the computing market, and ARM feeling pressured to loosen up its licensing, it seems they figured that it’s best to join the party early. Without much of a threat to its existing business customers who are unlikely to whip up their own Power CPUs in a back office and not get IBM’s support that’s part of the business deal, it seems mostly aimed at increasing Power’s and with it IBM’s foothold in the overall market.

The Power ISA started out as the POWER ISA, before it evolved into the PowerPC ISA, co-developed with Motorola  and Apple and made famous by Apple’s use of the G3 through G5 series of PowerPC CPUs. The PowerPC ISA eventually got turned into today’s Power ISA. As a result it shares many commonalities with both POWER and PowerPC, being its de facto successor.

In addition, IBM is also opening its OpenCAPI accelerator and OpenCAPI Memory Interface variant that will be part of the upcoming Power9′ CPU. These technologies are aimed at reducing the number of interconnections required to link CPUs together, ranging from NVLink, to Infinity Fabric and countless more, not to mention memory, where OMI memory could offer interesting possibilities.

Would you use Power in your projects? Let us know in the comments.