Overwhelmed By Odd Inputs: The Contest Winners And More

July 13, 2022 by Elliot Williams 1 Comment

The Odd Inputs and Peculiar Peripherals Contest wrapped up last week, and our judges have been hard at work sifting through their favorite projects. And this was no easy task – we had 75 entries and so many of them were cool in their own right that all we can say is go check them all out. Really.

But we had to pick winners, not the least because Digi-Key put up three $150 gift certificates. So without further ado, here are the top three projects and as many honorable mentions as you have fingers and toes – if you don’t count your thumbs.

The Prize Winners

Keybon should be a mainstream commercial product. It’s a macro keypad with an OLED screen per key. It talks to an application on your desktop that detects the program that you currently have focused, and adapts the keypress action and the OLED labels to match. It’s a super-slick 3D-printed design to boot. It’s the dream of the Optimus Maximus, but made both DIY and significantly more reasonable as a macro pad. It’s the coolest thing to have on your desk, and it’s a big winner!

On the ridiculous side of keyboards, meet the Cree-board. [Matt] says he got the idea of using beefy COB LEDs as keycaps from the bad pun in the name, but we love the effect when you press down on the otherwise blinding light – they’re so bright that they use your entire meaty finger as a diffuser. Plus, it really does look like a keypad of sunny-side up eggs. It’s wacky, unique, and what’s not to love about that in a macropad?

Finally, [Josh EJ] turned an exercise bike into a wireless gamepad, obliterating the choice between getting fit and getting high scores by enabling both at the same time. An ESP32-turned-Bluetooth-gamepad is the brains, and he documents in detail how he hooked up a homebrew cadence sensor, used the heart-rate pads as buttons, and even added some extra controls on top. Watching clips of him pedaling his heart out in order to push the virtual pedal to the metal in GRID Autosport, we only wish he were screaming “vroooom”. Continue reading “Overwhelmed By Odd Inputs: The Contest Winners And More” →

When Combat Robot Wheels Need To Be Nice And Cheap (But Mostly Cheap)

July 10, 2022 by Donald Papp 11 Comments

It started with [CHORL] making a promise to himself regarding constructing a new combat robot: no spending of money on the new robot.

That rule was violated (but only a little) by making his robot’s wheels out of EVA kneeling pads. EVA (Ethylene-Vinyl Acetate) is a closed-cell foam that makes for durable yoga mats, kneeling pads, and products of a similar nature. [CHORL] found a way to turn them into light but serviceable wheels for his robot: the Susquehanna Boxcar.

Nested hole saws create concentric holes. Perfect for wheels.

Here’s how the wheels were made: [CHORL] began with two hole saws. Nesting a smaller hole saw into a larger one by putting both on the same arbor created a saw with two holes, both of which were centered with respect to one another. The only problem was that this hole saw was not actually deep enough to cut completely through the thick foam. Luckily, cutting roughly halfway through on one side, then flipping the sheet over and cutting through from the other side was a good workaround. That took care of turning the thick foam sheet into round wheels.

A 3D-printed part served as a wheel hub as well as gear for the drivetrain. We want to call attention to the clever method of reinforcing the connection between the parts. [CHORL] didn’t want to just glue the geared hub directly to the surface of the foam wheel, because he suspected it might separate under stress. To address this, he designed six slots into the hub, cut matching slots into the foam wheel, and inserted six spline-like reinforcements in the form of some ABS strips he had on hand. Gluing it all together with E-6000 and leaving it to cure overnight under a weight resulted in a geared wheel assembly that [CHORL] judged to be about as round and rigid as a wheel should be, so the robot had a solution for nice light wheels that were, above all, cheap!

Lots of robots need wheels, and unsurprisingly, DIY solutions are common projects. [CHORL]’s approach here looks pretty scalable, as long as one can cut some accurate holes.

Interested in knowing more about the robot these wheels are destined for? [CHORL]’s still working on the Susquehanna Boxcar, but it’s almost done, and you can read a bit more about it (and see a few more pictures) here.

Vapor Trails And Fan Make For Fantastic Photos In DIY Wind Tunnel

July 10, 2022 by Donald Papp 4 Comments

Every wanted a mini wind tunnel to check the aerodynamics of scale model cars, drones, or other small objects? Then check out [dannyesp]’s mostly-3D-printed DIY wind tunnel (video, embedded below). Don’t forget to also browse the additional photos in this Reddit thread.

A junk parts project doesn’t have to *look* like a hack job.

There’s not much for plans available, since as [dannyesp] admits, this device was very much the product of trial-and-error and junk bin parts. The video and photos are more than enough for any enterprising hacker to work with.

The core of the device is a large fan made from a junked drone motor. This fan is located at the rear of the tunnel. A small anemometer is placed at the front, where some 3D-printed baffles also work to smooth out turbulent incoming air.

The foggy trails of vapor come from a hacked-up vape pen. Vapor gets piped through some tubing to the front of the tunnel. There, the vapor trails are drawn towards the low-pressure area at the rear, traveling over and around the object on the way. [dannyesp] also mentions that the platform holding the object is mounted on a rail, which incorporates some kind of pressure sensor in an attempt to quantify wind drag.

We want to take a moment to appreciate just how clean this “junk parts” project looks — even though it is made from things like broken photo frames. All of this comes down to thoughtful assembly. A hack doesn’t have to look like a hack job, after all. We also love the little control box that, instead of having a separate power indicator, lights up like a little nightlight when it has power.

Hacking vaporizers is a fantastic way to create a small, portable fog machine. These can create fantastic costume effects like this smoking Ghost Rider skull. They are a great way to turn an off-the-shelf consumer item into something that cost quite a bit more just a few years back.

Continue reading “Vapor Trails And Fan Make For Fantastic Photos In DIY Wind Tunnel” →

3D Print Your Own Multi-Color Filament

July 6, 2022 by Donald Papp 11 Comments

Interested in experimenting with your own multi-color filament? [Turbo_SunShine] says to just print your own, and experiment away! Now, if you’re thinking that 3D printing some filament sounds inefficient at best (and a gimmick at worst) you’re not alone. But there’s at least one use case that it makes sense for, and maybe others as well.

Printing with bi-color filament results in an object whose color depends on viewing angle, and part geometry.

There is such a thing as bi-color filament (like MatterHackers Quantum PLA) which can be thought of as filament that is split down the center into two different colors. Printing with such filament can result in some trippy visuals, like objects whose color depends in part on the angle from which they are viewed. Of course, for best results it makes sense to purchase a factory-made spool, but for light experimenting, it’s entirely possible to 3D print your own bi-color filament. Back when [Turbo_SunShine] first shared his results, this kind of stuff wasn’t available off the shelf like it is today, but the technique can still make sense in cases where buying a whole spool isn’t called for.

Here is how it works: the 3D model for filament is a spiral that is the right diameter for filament, printed as a solid object. The cross-section of this printed “filament” is a hexagon rather than a circle, which helps get consistent results. To make bi-color filament, one simply prints the first half of the object in one color, then performs a color change, and finishes the print with a second color. End result? A short coil of printed “filament”, in two colors, that is similar enough to the normal thing to be fed right back into the printer that created it. This gallery of photos from [_Icarus] showcases the kind of results that are possible.

What do you think? Is 3D printing filament mainly an exercise in inefficiency, or is it a clever leveraging of a printer’s capabilities? You be the judge, but it’s pretty clear that some interesting results can be had from the process. Take a few minutes to check out the video (embedded below) for some additional background.

Continue reading “3D Print Your Own Multi-Color Filament” →

This Custom Workbench Will Make You Flip

June 26, 2022 by Michael Shaub 26 Comments

In a recent video, [SomeSkillStudio] created a tidy tool storage system for their slim garage workbench. We have seen the “five knuckle” 270 degree hinges used here before and knew they’d enable some cool hacks. Here you’ll see how he puts this unique type of hardware to work building a densely packed work surface. For anyone who’s set up shop in a garage that’s somehow also supposed to still regularly host vehicles, you’ll know how important it is to have a place to put everything away and make it easy to do so.

The video has several great tips on making sure everything fits together, something key for anyone reproducing this with their own tool collection. If you have even less space, we have some great past workshop builds from portable, to tiny, to elaborate. Even if you’ve already established a place to work, we have tips on organizing your shop, giving each tool a home in a shadow board or across an infinite grid. Clearly, making a work space is one of our favorite kinds of projects.

Continue reading “This Custom Workbench Will Make You Flip” →

DIY Night Vision, Where Four Is Better Than Two

June 26, 2022 by Donald Papp 23 Comments

Night vision projects are great, and the hardware available to hobbyists just gets better and better. [Just Call Me Koko] shows off just such a build using four low-light, IR-sensitive cameras, four displays, and four lenses in 3D printed enclosures mounted to a helmet. Why four? Well, mounting two cameras and displays per eye is the easiest way to yield a wider field of view, and for bonus points, it sure looks extra weird.

At its heart, each of the four segments is the same. A Foxeer Night Cat 3 camera is mounted at the front, its output is connected directly to a 2″ diagonal NTSC/PAL display, and at the rear is a DCX (double convex) lens 38 mm in diameter with a 50 mm focal length. Add a printed enclosure, and the result is a monocular night vision display. Do it three more times and arrange them around one’s eyeballs, and one can make a night vision system with a panoramic view that probably takes only a little getting used to.

How well does it work? [Just Call Me Koko] does some walking around and also tries some target practice while wearing them, and concludes that while they don’t have nearly the clarity of the real deal (the 320×240 resolution displays limit the details one can perceive), they do work fairly well for what they are. Also, the cost of parts is a small fraction of the cost of the real thing, making it a pretty enjoyable project in the end.

The kind of hardware available to hobbyists today is what makes this kind of night vision project accessible, but there’s always the good old high-voltage analog method.

Continue reading “DIY Night Vision, Where Four Is Better Than Two” →

Learn By Doing: Turn Your Garage Into Your Perfect Workspace

May 16, 2022 by Dave Rowntree 32 Comments

Plenty of potential, but a cozy hacking space it is not

To us hackers and makers, the tools of our trade are often as important and interesting as the details of the hacks themselves, but what about the most important tool of all — the very space you use to make your magic happen? That may be your bedroom, a nearby hackerspace, and if you have the resources, you may even own a place of your own, and get to build your perfect workspace.

The latter situation is what [MichD] and partner [Brittany] found themselves in, having moved into their first place. Many couples focus on getting a hot tub in the garden or sorting the nursery, but these two are proper electronics nerds, so they converted a free-standing double wide garage into the nerdhub, learning as they went along, and documenting it in excruciating detail for your viewing pleasure.

Door fitted, framed up, and insulation in place. All ready for plasterboarding.

The building structurally is a single-skinned brick-built box, with a raw concrete floor. Pretty typical stuff for the UK (we’ve seen much worse), but not ideal for spending an extended amount of time in due to our damp, cold climate, at least in winter.

The first order of business was partitioning the front section for bike storage, and screeding the floor. Once the floor was solid, the walls and ceiling joists could be framed up, ready for fitting insulation material and covering with plasterboard.

Electrics were next in order, with the wires clipped to the brickwork, well away from where the plasterboard would be, therefore making it less likely to accidentally drill into a live cable when adding external fixtures.

Since the front part of the room was to be partitioned off, another access door was needed. This involved cutting out the bricks to fit a concrete lintel. With that installed, and the bricks above supported, the area below was cut out to the required shape. A somewhat nerve-wracking experience, if you ask us!

As any self-respecting hacker will tell you — no room build is complete without a decent amount of RGB bling, so the whole room was decked out with APA102 addressable LED strips. Control of these was courtesy of WLED running on an ESP32 module, with LedFX used on a nearby PC to perform music visualisation, just because.

Already got your space worked out, but need a little help with organisation? Not got much space, and need a portable solution? Check this out for (small) size!