heater

36 Articles

Filament Dry Box Design Goes Way Over The Top

February 15, 2022 by 36 Comments

There’s a fine line between simple feature creep and going over the top when it comes to project design. It’s hard to say exactly where that line is, but we’re pretty sure that this filament dry box has at least stepped over it, and might even have erased it entirely.

Sure, we all know the value of storing 3D printer filament under controlled conditions, to prevent the hygroscopic plastics from picking up atmospheric moisture. But [Sasa Karanovic] must really, REALLY hate the printing artifacts that result. Starting with a commercially available dry box that already had a built-in heating element, [Sasa] took it to the next level by replacing the controller and display with an ESP32. He added a fan to improve air circulation inside the enclosure and prevent stratification, as well as temperature and humidity sensors. Not satisfied with simply switching the heating element on and off at specific setpoints, he also implemented a PID loop to maintain a constant temperature. And of course, there’s a web UI and an API available for third-party control and monitoring.

The video below details [Sasa]’s design thoughts and goes into some detail on construction and performance. And while we may kid that this design is over-the-top, what really comes through is that this is a showcase for design ideas not only for one application, but for hardware projects in general. There are certainly simpler heated dry box designs, and zero-cost solutions as well, but sometimes going overboard has its own value too.

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Jet burner and close-up

$7 Tent Heater Provides Comfort On A Budget

January 6, 2022 by 120 Comments

At Hackaday’s Minnesota office, we appreciate central heat and hot coffee because the outdoor temperature is sub-zero in Celsius and Fahrenheit. Not everyone here has such amenities, and families living in tents could use heater help. If you live somewhere inhospitably cold and have the resources (time being the most crucial), please consider building and donating alcohol jet burners.

Alcohol burners like these are great for tents because if they tip over, they self-extinguish. You can fill them with 70% rubbing alcohol and they’ll heat a small space, and if running on denatured alcohol, they can be used to cook with. They won’t do you much good outdoors unless you have significant wind protection, as the tiny jet is likely to blow out. The first time you light one, you must heat the coil with a lighter or another heater to vaporize incoming fuel, then it can sustain itself by wicking fluid up from the reservoir jar. Relighting after a tip or accidental gust only takes a spark since the copper is already hot.

If you came for a hack, note how they fill the small tubes with salt funneled through a condiment cap before bending them. Sure, there are springy pipe bending tools, but who doesn’t already have salt and tape? Keeping humans warm is crucial, but heating metal takes a different approach.

Thank you for the tip, [cyberlass]

an up-close of the PCB hotplate

Using A PCB To Reflow PCBs – Take 2!

October 6, 2021 by 29 Comments

It’s not too hard to make your electronics project get warm. Design your traces too small, accidentally short the battery inputs together, maybe reverse the voltage going to your MCU. We’ve all cooked a part or two over the years. But what about making a PCB that gets hot on purpose? That’s exactly what [Carl Bugeja] did in his second revision of a PCB hot plate, designed to reflow other PCBs.

[Carl’s] first attempt at making a hot plate yielded lukewarm results. The board, which was a single snaking trace on the top of an aluminum substrate, did heat up as it was supposed to. However, the thin substrate led to the hot plate massively warping as it heated up, reducing the contact against the boards being soldered. On top of that, the resistance was much greater than expected, resulting in much lower heat output.

The new revision of the board is on a thicker substrate with much thicker traces, reducing the resistance from 36 ohms on the previous design to just 1 ohm. The thicker substrate, paired with a newer design with fewer slots, made for a much sturdier surface that did not bend as it was heated.

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Ask Hackaday: What’s The Best Way To Heat A Tent With A Laptop?

September 16, 2021 by 49 Comments

For Europeans, August is usually a month of blistering heatwaves, day after day of cloudless skies and burning sun that ripens fruit and turns we locals a variety of shades of pink. Hacker camps during this month are lazy days of cool projects and hot nights of lasers, Club-Mate, and techno music, with tents being warm enough under the night sky to dispense with a sleeping bag altogether.

Sometimes though, the whims of the global weather patterns smile less upon us hackers, and our balmy summer break becomes a little more frigid. At BornHack 2021 for example we packed for a heatwave and were met with a Denmark under the grip of the Northern air mass. How’s a hacker to keep warm?

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Keep Coffee Warm Through Induction Heating

April 11, 2021 by 13 Comments

Transformers have an obvious use for increasing or decreasing the voltage in AC systems, but they have many other esoteric uses as well. Electric motors and generators are functionally similar and can be modeled as if they are transformers, but the truly interesting applications are outside these industrial settings. Wireless charging is essentially an air-core transformer that allows power to flow through otherwise empty space, and induction cooking uses a similar principle to induce current flow in pots and pans. And, in this case, coffee mugs.

[Sajjad]’s project is an effort to keep his coffee warm while it sits on his desk. To build this special transformer he places his mug inside a coil of thick wire which is connected to a square wave generator. A capacitor sits in parallel with the coil of wire which allows the device to achieve resonance at a specific tuned frequency. Once at that frequency, the coil of wire efficiently generates eddy currents in the metal part of the coffee mug and heats the coffee with a minimum of input energy.

While this project doesn’t work for ceramic mugs, [Sajjad] does demonstrate it with a metal spoon in the mug. While it doesn’t heat up to levels high enough to melt solder, it works to keep coffee warm in a pinch if a metal mug isn’t available. He also plans to upgrade it so it takes up slightly less space on his desk. For now, though, it can easily keep his mug of coffee hot while it sits on his test bench.

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Off-The-Shelf Parts Make A Tidy Heater For Resin Printer

April 1, 2021 by 6 Comments

Resin printers can offer excellent surface finish and higher detail than other 3D printing technologies, but they come with their own set of drawbacks. One is that they’re quite sensitive to temperature, generally requiring the resin chamber to be heated to 25-30 degrees Celsius for good performance. To help maintain a stable temperature without a lot of mucking around, [Grant] put together a simple chamber heater for his printer at home.

Rather than go for a custom build from scratch with a microcontroller, [Grant] was well aware that off-the-shelf solutions could easily do the job. Thus, a W1209 temperature control board was selected, available for under $5 online. Hooked up to a thermocouple, it can switch heating elements via its onboard relay to maintain the set temperature desired. In this case, [Grant] chose a set of positive-temperature coefficient heating elements to do the job, installing them around the resin chamber for efficiency.

The heater can preheat the chamber in under fifteen minutes, much quicker than other solutions using space heaters or heat mats. The time savings will be much appreciated by [Grant], we’re sure, along with the attendant increase in print quality.  If you’re still not sure if resin printing is for you, have a read of our primer. And, if you’ve got your own workflow improvements for resin printing, drop us a line!

Teardown: Go Warmer USB Rechargeable Hand Heater

March 9, 2021 by 31 Comments

Under normal circumstances, if an electronic gadget in your pocket suddenly became hot to the touch, it would be cause for alarm. But not so with the Go Warmer. This lozenge shaped device is not only a USB power bank that can keep your mobile devices topped up, but is also doubles as a miniature heater that the manufacturer claims can bring its surface temperature up to 48 °C (120 °F) for several hours. You can hold in in your hand, put it in your pocket, maybe even sit on it if you’re particularly daring. The possibilities are endless, at least until the 4,000 mAh battery runs down.

For $14.99 USD, the Go Warmer certainly isn’t much of a deal when compared to other battery packs. Even if it does come with a swanky velveteen carrying pouch. But is it a good deal for one that can heat itself up without exploding? Let’s crack this metallic egg and find out.

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