KiCAD 6.0: What Made It And What Didn’t

January 18, 2022 by Dave Rowntree 56 Comments

I’ve been following the development of KiCAD for a number of years now, and using it as my main electronics CAD package daily for a the last six years or thereabouts, so the release of KiCAD 6.0 is quite exciting to an electronics nerd like me. The release date had been pushed out a bit, as this is such a huge update, and has taken a little longer than anticipated. But, it was finally tagged and pushed out to distribution on Christmas day, with some much deserved fanfare in the usual places.

So now is a good time to look at which features are new in KiCAD 6.0 — actually 6.0.1 is the current release at time of writing due to some bugfixes — and which features originally planned for 6.0 are now being postponed to the 7.0 roadmap and beyond. Continue reading “KiCAD 6.0: What Made It And What Didn’t” →

Advanced PCB Graphics With KiCAD 6 And Inkscape

January 8, 2022 by Dave Rowntree 16 Comments

There are many, many video tutorials about designing the functional side of PCBs, giving you tips on schematic construction, and layout tips. What is a little harder to find are tutorials on the graphical aspects, covering the process from creating artworks and how you can drive the tools to get them looking good on a PCB, leveraging the silkscreen, solder and copper layers to maximum effect. [Stuart Patterson] presents his guide for Advanced PCB Graphics in KiCAD 6.0 and Inkscape, (Video, embedded below) to help you on your way to that cool looking PCB build.

Silkscreen layers in yellow, solder mask opening in red

The first step is to get your bitmap, whether you create it yourself, or download it, and trace it into a set of vectors using the Inkscape ‘trace bitmap’ tool. If you started with an SVG or similar vector shape, then you can skip that stage.

Next simply create a PCB outline shape by deleting all the details that aren’t part of the outline. A little scaling here and there to get the dimensions correct and you’re done with the first part. [Stuart] has an earlier video showing that process.

The usability improvements in KiCAD 6.0 are many, but one greatly demanded feature is the ability to group objects, just like you do in Inkscape and any other vector graphics tool for that matter. That means you can simply import that SVG outline into the Edge.Cuts PCB layer and all the curves will be nicely tied together. Next you select the details you want for the silkscreen layer, solder mask removal layers and any non-circuit copper. In Inkscape it would be wise to use the layers feature to assign the different material types to a uniquely named layer, so they can be hidden for exporting. This allows you to handle silk, mask and copper PNG exports from a single master file, in addition to any vector details for outline, slots and holes.

Once you have PNG bitmap exports for the silk, mask etc. you need to create a footprint inside a board-specific library, using the KiCAD image converter tool. It was interesting to note that you can export a new image footprint from the tool and paste it straight into the footprint editor, and tweak all the visibility details at the same time. That will save some time and effort for sure. Anyway, we hope this little tutorial from [Stuart] helps, and we will be sure to bring you plenty more in the coming months.

Need some more help with KiCAD? Checkout this tutorial, and if you want a bit more power from the tool, you need some action plugins!

Continue reading “Advanced PCB Graphics With KiCAD 6 And Inkscape” →

Tricked-Out Breadboard Automatically Draws Schematics Of Whatever You Build

December 6, 2021 by Dan Maloney 18 Comments

When it comes to electronic design, breadboarding a circuit is the fun part — the creative juices flow, parts come and go, jumpers build into a tangled mess, but it’s all worth it when the circuit finally comes to life. Then comes the “What have I done?” phase, where you’ve got to backtrack through the circuit to document exactly how you built it. If only there was a better way.

Thanks to [Nick Bild], there is, in the form of the “Schematic-o-matic”, which aims to automate the breadboard documentation process. The trick is using a breadboard where each bus bar is connected to an IO pin on an Arduino Due. A program runs through each point on the breadboard, running a continuity test to see if there’s a jumper connecting them. A Python program then uses the connection list, along with some basic information about where components are plugged into the board, to generate a KiCad schematic.

[Nick] admits the schematics are crude at this point, and that it’s a bit inconvenient to remove some components, like ICs, from the breadboard first to prevent false readings. But this seems like one of those things where getting 80% of the work done automatically and worrying about the rest later is a big win. Plus, we can see a path forward to automatic IC probing, and even measurement of passive components too. But even as it is, it’s a great tool.

Continue reading “Tricked-Out Breadboard Automatically Draws Schematics Of Whatever You Build” →

Slick Keyboard Built With PCB Magic

November 21, 2021 by Dave Rowntree 21 Comments

Sometimes a chance conversation leads you to discover something cool you’ve not seen before, and before you know it, you’re ordering parts for yet another hardware build. That’s what happened to this scribe the other day when chatting on some random discord, to QMK maintainer [Nick Brassel aka tzarc] about Djinn, a gorgeous 64-key split mechanical keyboard testbed. It’s a testbed because it uses the newest STM32G4x microcontroller family, and QMK currently does not have support for this in the mainline release. For the time being, [Nick] maintains a custom release, until it gets merged.

Hardware-wise, the design is fabulous, with a lot of attention to detail. We have individual per-key RGB LEDs, RGB underglow, a rotary encoder, a five-way tactile thumb switch, and a 240×320 LCD per half. The keyboard is based on a three PCB stack, two of which are there purely for structure. This slick design has enough features to keep a fair few of us happy.

Interestingly, when you look at the design files (KiCAD, naturally) [Nick] has chosen to take a mirrored approach to the PCB. That means the left and right sides are actually the same PCB layout. The components are populated on different sides of the PCB depending on which half you’re looking at! By mirroring footprints on both PCB sides, and hooking everything up in parallel, it’s possible to do it all with a single master layout.

This is a simple but genius idea that this scribe hadn’t come across before (the shame!) Secondarily it keeps costs down, as your typical Chinese prototyping house will not deal in PCB quantities below five, so you can make two complete keyboards on one order, rather than needing two orders to make five. (Yes, there are actually three unique PCBs, but we’re simplifying the situation, ok?)

Now, if only this pesky electronics shortage could abate a bit, and we could get the parts to build this beauty!

Obviously, we’ve covered many, many keyboards over the years. Here’s our own [Kristina’s] column all about the things. If you need a little help with your typing skills, this shocking example may be the one for you. If your taste is proper old-school clackers, there’s something for everyone.

Flip-Chip KiCad Templates

November 7, 2021 by Chris Lott 13 Comments

We like retro-computing and we like open source standards that allow easy project sharing. Vintage DEC computer enthusiast [Jay Logue] combines both of these in his recent project on GitHub, where he shares several KiCad templates for making your own Flip-Chip modules. Although named after the semiconductor packaging technique we are familiar with today, DEC Flip-Chips were introduced in 1964 as a modular electronics packaging system. These were used in many of DEC’s Programmable Data Processor (PDP) computers, beginning with the PDP-8 in 1965. DEC also had a Digital Laboratory Module family, which was a roll-your-own custom electronic system. The 1968 Digital Logic Handbook shows the available modules, and has the look and feel of the TTL Cookbook book which would come along six years later.

Flip-Chips came in a variety of sizes over the years: single-, double-, and quad-, and hex-height boards having standard- and extended-length. The PCB’s have 18 gold-plated fingers on one edge, later extended to 36 fingers double-sided, which plug into a backplane. Interconnections were typically wire-wrapped. A single height board is 127 x 62 mm (5 x 2-7/16 inches) with a labeled extractor bracket on one end. [Jay]’s repository has templates for five of the most popular variations, and making other sizes should be straightforward using these templates as a starting point.

Continue reading “Flip-Chip KiCad Templates” →

3D Printed Printing Plates Made Using Modern Tools

October 27, 2021 by Dave Rowntree 15 Comments

It’s widely accepted that the invention of the printing press by Gutenberg in the 15^th Century was the event that essentially enabled the development of the modern world, allowing access to knowledge beyond anything that came before, even if the Chinese got in on the bookmaking act some 500 years previously. Fast-forward a few centuries more and we’ve got the ability to design electronics from our arm chairs, we can print 3D objects from a machine on the coffee table, and 3D modeling can be done by your kids on a tablet computer. What a time to be alive! So we think it’s perfectly fine that [Kris Slyka] has gone full circle and used all these tools to make printing plates for a small press, in order to produce cards for her Etsy business.

Now before you scoff, yes she admits quite quickly that KiCAD wasn’t the best choice for designing the images to print, since she needed to do a lot of post-processing in Inkscape, she could have just dropped the first step and started in Inkscape anyway. You live and learn. Once the desired image was fully vectorised, it was popped into OpenSCAD in order to extrude it into 3D, thickening the contact to the base to improve the strength a little.

[Kris] demonstrates using the registration marks to align the front and rear side plates, and even (mostly) manages adding a second colour infill for a bit more pizzazz. The results look a little bit wonky and imperfect, exactly what you want for something supposed to be handmade. We think it’s a nice result, even if designing it in KiCAD was a bit bonkers.

For those interested in the OpenSCAD code, have a butchers at this gist. This project is not the first 3D-printed printing press we’ve covered, checkout the Hi-Bred for an example, and here’s the Open Press Project if you’re still interested.

Continue reading “3D Printed Printing Plates Made Using Modern Tools” →

KiCad Team Releases Warning Regarding Domain Name

October 20, 2021 by Jim Heaney 23 Comments

On October 19th, [Seth_h] from the KiCad Project posted on the KiCad forums that the project’s original domain name kicad-pcb.org has been unexpectedly sold to a third party, and urged members of the community to avoid any links to this old website.

KiCad has used the domain kicad-pcb.org since 2012 as the official source for information on and downloads of their popular open-source electronics design software. Unfortunately, the original domain name was purchased before KiCad was formalized as an organization, so it was not directly under their control. This all came to head when the old domain name was unexpectedly sold to an unnamed third party that was not affiliated with the project. Currently, the old domain is just a website covered in ads, but the KiCad team fears that it may be used maliciously in the future.

With KiCad’s popularity, thousands of tutorials, articles, and project guides over the years have included links to the old KiCad domain. A Google search in October 2021 found more than 19,000 instances of the old domain spread across the internet. [Seth_h] has called upon the community to make every effort possible to update old links, reducing the chance that people stumble across the wrong website.

[Editor’s Note: We think we got ’em all, let us know if we missed any.]

Luckily, Digikey has swooped in to help save the day. They purchased a new domain, kicad.org, from squatters and donated it to the KiCad Project. (Update: Digi-key donated the KiCad.org domain back in October of 2020 after noticing fishy squatters going back to at least 2016) [Seth_h] explains in his post that a number of safeguards have been put in place to prevent this from happening in the future, including not having the domain name owned by a single person, and having all KiCad trademarks registered to the Linux Foundation.

There’s a good reason why KiCad has gotten so popular, it is packed full of great features for PCB design. Check out our coverage of some of the new features we are most excited for in KiCad 6.0 here.