ESP8266 Monitor Keeps An Eye On OctoPrint

November 5, 2018 by Tom Nardi 8 Comments

At this point, you’ve almost certainly heard of OctoPrint. The web-based control interface for 3D printers is especially popular for those who’s primary computers run on an operating system that has a penchant for occasionally imploding. Even if you aren’t laboring under that common software handicap, OctoPrint offers a wide away of compelling features. Perhaps chief among them the ability to monitor your printer over the network, and if you insist, over the Internet. But while OctoPrint provides the server side for getting your printer on the net, you’re on your own for the client.

Rather than using a web browser like some kind of peon, [David Payne] has come up with a very slick desktop OctoPrint monitor using the WeMos D1 Mini ESP8266 board. With an exceptionally low part count and housed in a (what else) 3D printed enclosure, this is a cheap and easy OctoPrint accessory that we suspect will be decorating many a hacker’s desk before too long.

The electronics are simple to the extreme, just hook the 4 wires of an 128×64 OLED I2C display to the appropriate pins of the ESP8266 board, and you’re ready to upload the Arduino code [David] has come up with.

His code is very polished, from using WiFiManager for initial network setup to providing its own web-based configuration menus to get the device linked up to your OctoPrint instance, [David] clearly wanted this to be as smooth an experience as possible for the end user. When the 3D printer isn’t working on a job, the monitor will even switch over to showing you the time and weather. We’ve seen commercial products that weren’t this user-friendly.

We also love the case design on this little gadget. While the aesthetics are perhaps debatable (sort of reminds us of the little fellows from Darwinia), we appreciate any functional print that doesn’t require supports. You’ll need to provide a couple of little screws to keep the back panel on, but other than that everything snaps into place.

Of course, you could always just use your smartphone to keep an eye on OctoPrint, and even if the remote management capabilities don’t grab your interest, there’s plenty of interesting plugins to keep you occupied.

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A Custom Built FPV Monitor To Keep The Fans Happy

September 5, 2018 by Tom Nardi 7 Comments

If you’re going to be flying around a FPV-capable aircraft, be it a quadcopter or a fixed-wing plane, you shouldn’t be surprised if bystanders want to take a turn wearing your googles. Of course we hope that you’re good enough flying line of sight that you don’t need to be wearing the googles to stay airborne, but it does make it harder to pull off the sort of tricks and maneuvers that your audience wants to see. So if you want to put on a good show, the audience really needs their own display.

Unfortunately, as avid FPV flier [Michael Delaney] discovered, even the “cheap” ones will run you at least $100 USD. So he did what any self-respecting hacker would do, he set out to build his own. Using a collection of off the shelf components he was able to build a very impressive monitor that lets the viewer see through the eyes of his quadcopter at less than half the cost of commercially available offerings. Though even if he hadn’t manged to beat the cost of a turn-key monitor, we think it would have been more than worth it for this piece of highly customized gear.

At the heart of the monitor is a Boscam RX5808 5.8 GHz receiver, which is controlled by an Arduino Pro Mini. The video output from the receiver is sent to a 4.2″ TFT screen intended for the Raspberry Pi, and on the backside of the laser-cut wooden enclosure there’s a 128 x 64 I2C OLED to display the currently selected channel and diagnostic information.

An especially nice touch for this project is the custom PCB used to tie all the components together. [Michael] could have taken the easy route and sent the design out for fabrication, but instead went with the traditional method of etching his own board in acid. Though he did modernize the process a bit by using a laser and pre-sensitized copper clad board, a method that seems to be gaining in popularity as laser engravers become a more common component of the hacker’s arsenal.

We’ve previously covered using the RX5808 and Arduino combo to create a spectrum analyzer, in case you want to do more than just watch your friends do powerloops.

3D Printer Guardian Watches For Worst-case Failures

July 16, 2018 by Donald Papp 17 Comments

Some devices have one job to do, but that job can have many facets. To [jmcservv], an example of this is the job of protecting against worst-case failures in a 3D printer, and it led him to develop the 3D Printer Watchdog Guardian. When it comes to fire, secondary protection is the name of the game because it’s one thing to detect thermal runaway and turn off a heater, but what if that isn’t enough? The MOSFET controlling the heater could have failed closed and can no longer be turned off in a normal sense. In such cases, some kind of backup is needed. Of course, a protection system should also notify an operator of any serious problem, but what’s the best way to do that? These are the kinds of issues that [jmcservv] is working to address with his watchdog, which not only keeps a careful eye on any heating elements in the system, but can take a variety of actions as a result.

Some outcomes (like fire) are bad enough that it’s worth the extra work and cost of additional protection, and that’s the thinking that has led [jmcservv] to submit his watchdog system for The Hackaday Prize.

Trashed Vector Game Console Revived With Vintage IBM Monitor

June 1, 2018 by Dan Maloney 9 Comments

We’ve all had the heartbreak of ordering something online, only to have it arrive in less than mint condition. Such are the risks of plying the global marketplace, only more so for used gear, which seems to be a special target for the wrath of sadistic custom agents and package handlers all along the supply chain.

This cruel fate befell a vintage Vectrex game console ordered by [Senile Data Systems]; the case was cracked and the CRT was an imploded mass of shards. Disappointing, to say the least, but not fatal, as he was able to make a working console from the remains of the Vectrex and an old IBM monitor. The Google translation is a little rough, but from what we can gather, the Vectrex, a vector-graphics console from the early 80s with such hits as MineStorm, Star Castle, and Clean Sweep, was in decent shape apart from the CRT. So with an old IBM 5151 green phosphor monitor, complete with a burned-in menu bar, was recruited to stand in for the damaged components. The Vectrex guts, including the long-gone CRT’s deflection yoke assembly, were transplanted to the new case. A little room was made for the original game cartridges, a new controller was fashioned from a Nintendo candy tin, and pretty soon those classic games were streaking and smearing across the long-persistence phosphors. We have to admit the video below looks pretty trippy.

If arcade restorations are your thing, display replacements like this are probably part of the fun. Here’s a post about replacing an arcade display with a trash bin CRT TV, an important skill to have is this business.

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Convert A Curbside CRT TV Into An Arcade Monitor

May 30, 2018 by Tom Nardi 29 Comments

While an old CRT TV may work well enough on a MAME cabinet project, the real arcade purists are quick to point out that a proper arcade monitor and a TV aren’t the same thing. A real arcade board uses RGB to connect to the monitor, that is, direct control over the red, green, and blue signals. Conversely video over coax or composite, what most people associate with old CRT TVs, combine all the video information down into an analog signal. Put simply, RGB allows for a much cleaner image than composite.

Many in the arcade restoration scene say that trying to convert a bog standard CRT TV into a RGB monitor isn’t possible, but [Arcade Jason] had his doubts. Over on his YouTube channel, he’s recently posted a tutorial on how to go from a trashed CRT TV to a monitor worthy of proper arcade gaming with relatively little work. As real arcade monitors are becoming increasingly rare, these kind of modifications are likely to get more common as coin-op gamers look to keep the old ways alive.

Now obviously every TV is going to do be different inside. All CRT TVs contain high voltages, and on some the circuit boards aren’t even mains-isolated, so take care if you try this. [Jason] certainly doesn’t claim that the method he demonstrates will work on whatever old TV you happen to have kicking around. But the general idea and some of the techniques he shows off are applicable to most modern TVs, and can help you tailor the method to your particular piece of gear. It all starts with a wet finger. Seriously.

[Jason] demonstrates a rather unique way of determining which pins on the TV’s control chip are responsible for the individual color signals by wetting his finger and sliding it over the pins. When a change in color is seen on the displayed image, you know you’re getting close. We can’t say it’s the most scientific or even the safest method, but it worked for him.

He then follows up with a jumper wire and resistor to find the precise pins which are responsible for each color, and solders up his actual RGB connection for the arcade board. In addition to the three color wires, a sync signal is also needed. This is the same sync signal used in composite video, so all that’s needed is to solder to the pad for the original composite video jack. Add a ground signal, and you’ve got yourself a proper RGB monitor.

Interestingly, this one has come full circle, as [Jason] says his attempt was inspired by an old post on Hackaday. It’s the Circle of Hacker Life.

[Thanks to Seebach for the tip]

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Pocket-Sized Workstation Sports Pi Zero, Pop-Up Screen

April 11, 2018 by Dan Maloney 17 Comments

Many of us could use a general-purpose portable workstation, something small enough to pocket but still be ready for a quick troubleshooting session. Terminal apps on a smartphone will usually do the job fine, but they lack the panache of this pocketable pop-top Raspberry Pi workstation.

It doesn’t appear that [Michael Horne] has a specific mission in mind for his tiny Linux machine, but that’s OK — we respect art for art’s sake. The star of the show is the case itself, a unit intended for dashboard use with a mobile DVD player or backup camera. The screen is a 4.3″ TFT with a relatively low-resolution, so [Michael] wasn’t expecting too much from it. And he faced some challenges, like dealing with the different voltage needs for the display and the Raspberry Pi Zero W he intended to stuff into the base. Luckily, the display regulates the 12-volt supply internally to 3.3-volts, so he just tapped into the 3.3-volt pin on the Pi and powered everything from a USB charger. The display also has some smarts built in, blanking until composite video is applied, which caused a bit of confusion at first. A few case mods to bring connectors out, a wireless keyboard, and he had a nice little machine for whatever.

No interest in a GUI machine? Need a text-only serial terminal? We’ve seen that before too. And here’s one with a nice slide-out keyboard built in.

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Eavesdropping On A VGA Monitor’s Conversations

March 29, 2018 by Dan Maloney 28 Comments

Did you ever wonder what your monitor and your computer are talking about behind your back? As it turns out, there’s quite a conversation going on while the monitor and the computer decide how to get along, and sniffing out VGA communications can reveal some pretty fascinating stuff about the I²C protocol.

To reverse engineer the configuration information exchanged between a VGA monitor and a video card, [Ken Shirriff] began by lopping a VGA cable in two. The inside of such cables is surprisingly complex, with separate shielding wires for each color and sync channel and a host of control wires, all bundled in multiple layers of shielding foil and braid to reduce EMI. [Ken] identified the clock and data lines used for the I²C interface and broke those out into a PocketBeagle for analysis using the tiny Linux machine’s I²C tools.

With a Python script to help decode the monitor’s Extended Display Identification Data (EDID) data, [Ken] was able to see everything the monitor knows about itself — manufacturer, serial number, all the supported resolution modes, and even deprecated timing and signal information left over from the days when CRTs ruled the desktop. Particularly interesting are the surprisingly limited capabilities of a VGA display in terms of color reproduction, as well as [Ken]’s detailed discussion on the I²C bus in general and how it works.

We always enjoy these looks under the hood that [Ken] is so good at, and we look forward to his reverse engineering write-ups. His recent efforts include a look at core memory from a 50-year old mainframe and reverse engineering at the silicon level.