Force Sensitive Resistor Takes The Pain Out Of Bed Leveling

September 1, 2019 by Lewin Day 32 Comments

How do you know if your 3D printer bed is levelled? Oh, don’t worry – you’ll know. Without a level bed, filament won’t stick properly to the build surface and you’ll run into all sorts of other problems. Knowing how tricky it can be to get the bed just right, [Antzy] built a tool to help.

The device, which he calls the FS-Touch, is based around an Arduino Pro Micro fitted with a force sensitive resistor. This allows the distance between the bed and nozzle to be measured based on the force read by the resistor when placed in between the two.

Using the tool is simple. First, the bed is brought roughly into alignment using the typical paper method. Then, a reading is taken from one corner of the bed, and the measurement saved for reference. The other corners can then be set to the same level, with the aid of LEDs to guide the user in which direction to turn the adjustment knobs.

Measuring force in this way has the potential of being more repeatable than the somewhat difficult paper method. It promises to ease the task for users that may be struggling to get their bed in proper shape. Of course, automated bed levelling makes things even easier again. Video after the break.

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MIDI Controller In A Concertina Looks Sea Shanty-Ready

August 18, 2019 by Dan Maloney 5 Comments

Did you know that the English concertina, that hand-pumped bellows instrument favored by sailors both legitimate and piratical in the Age of Sail, was invented by none other than [Sir Charles Wheatstone]? We didn’t, but [Dave Ehnebuske] knew that the venerable English gentleman was tickling the keys of his instrument nearly two decades before experimenting with the bridge circuit that would bear his name.

This, however, is not the reason [Dave] built a MIDI controller in the form of an English concertina. That has more to do with the fact that he already knows how to play one, they’re relatively easy to build, and it’s a great form factor for a MIDI controller. A real concertina has a series of reeds that vibrate as air from the hand bellows is directed over them by valves controlled by a forest of keys. [Dave]’s controller apes that form, with two wind boxes made from laser-cut plywood connected by a bellows made from cardboard, Tyvek, and nylon fabric. The keys are non-clicky Cherry MX-types that are scanned by a Bluefeather microcontroller. To provide some control over expression, [Dave] included a pressure sensor, which alters the volume of the notes played depending on how hard he pushes the bellows. The controller talks MIDI over Bluetooth, and you can hear it in action below.

We’ve seen MIDI controllers in just about everything, from a pair of skate shoes to a fidget spinner. But this is the first time we’ve seen one done up like this. Great job, [Dave]!

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This WiFi Spoofing Syringe Is For External Use Only

August 8, 2019 by Tom Nardi 6 Comments

A browse through his collected works will tell you that [El Kentaro] loves to build electronics into interesting enclosures, so when he realized there’s enough room inside a 150 ml plastic syringe to mount an ESP8266, a battery, and a copious amount of RGB LEDs, the “Packet Injector” was the inescapable result.

Granted, the current incarnation of this device doesn’t literally inject packets. But [El Kentaro] wasn’t actually looking to do anything malicious, either. The Injector is intended to be a fun gag for him to bring along to the various hacker cons he finds himself at, like his DEAUTH “bling” necklace we saw at DEF CON 26, so having any practical function is really more icing on the cake than a strict requirement.

In the end, the code he came up with for the Adafruit Feather HUZZAH that uses the FakeBeaconESP8266 library to push out fictitious networks on demand. This is a trick we’ve seen used in the past, and makes for a relatively harmless prank as long as you’re not pumping out any particularly unpleasant SSIDs. In this case, [El Kentaro] punctuates his technicolor resplendency with beacons pronouncing “The WiFi Doctor is Here.”

But the real hack here is how [El Kentaro] controls the device. Everything is contained within the syringe chamber, and he uses a MPL3115A2 I2C barometric pressure sensor to detect when it’s being compressed. If the sensor reads a pressure high enough over the established baseline, the NeoPixel Ring fires up and the fake beacon frames start going out. Ease up on the plunger, and the code detects the drop in pressure and turns everything back off.

If this build has piqued your interest, [El Kentaro] gave a fascinating talk about his hardware design philosophy during the WOPR Summit that included how he designed and built some of his “greatest hits”; including a Raspberry Pi Zero enclosure that was, regrettably, not limited to external use.

DIY Puff-Suck Interface Aims For Faster Text Input

September 25, 2018 by Donald Papp 9 Comments

Puff and Suck (or Sip and Puff) systems allow people with little to no arm mobility to more easily interact with computers by using a straw-like unit as an input device. [Ana] tells us that the usual way these devices are used to input text involves a screen-based keyboard; a cursor is moved to a letter using some method (joystick, mouse emulator, buttons, or eye tracking) and that letter is selected with a sip or puff into a tube.

[Ana] saw such systems as effective and intuitive to use, but also limited in speed because there’s only so fast that one can select letters one at a time. That led to trying a new method; one that requires a bit more work on the user’s part, but the reward is faster text entry. The Puff-Suck Interface for Fast Text Input turns a hollow plastic disk and a rubber diaphragm into bipolar pressure switch, able to detect three states: suck, puff, and idle. The unit works by having an IR emitter and receiver pair on each side of a diaphragm (one half of which is shown in the image above). When air is blown into or sucked out of the unit, the diaphragm moves and physically blocks one or the other emitter-receiver pair. The resulting signals are interpreted by an attached Arduino.

How does this enable faster text input? By throwing out the usual “screen keyboard” interface and using Morse code, with puffs as dots and sucks as dashes. The project then acts as a kind of Morse code keyboard. It does require skill on the user’s part, but the reward is much faster text entry. The idea got selected as a finalist in the Human-Computer Interface Challenge portion of the 2018 Hackaday Prize!

Morse code may seem like a strange throwback to some, but not only does the bipolar nature of [Ana]’s puff-suck switch closely resemble that of Morse code input paddles, it’s also easy to learn. Morse code is far from dead; we have pages of projects and news showing its involvement in everything from whimsical projects to solving serious communication needs.

See The Fabulous Workmanship In This Smart Pressure Regulator

August 28, 2018 by Donald Papp 8 Comments

For many projects that require control of air pressure, the usual option is to hook up a pump, maybe with a motor controller to turn it on and off, and work with that. If one’s requirements can’t be filled by that level of equipment and control, then it’s time to look at commercial regulators. [Craig Watson] did exactly that, but found the results as disappointing as they were expensive. He found that commercial offerings — especially at low pressures — tended to leak air, occasionally reported incorrect pressures, and in general just weren’t very precise. Out of a sense of necessity he set out to design his own electronically controlled, closed-loop pressure regulator. The metal block is a custom manifold with valve hardware mounted onto it, and the PCB mounted on top holds the control system. The project logs have some great pictures and details of the prototyping and fabrication process.

This project was the result of [Craig]’s work on a microfluidics control system, conceived because he discovered that much of the equipment involved in these useful systems is prohibitively expensive for small labs or individuals. In the course of developing the electronic pressure regulator, he realized it could have applications beyond microfluidics control, and created it as a modular device that can easily be integrated into other systems and handle either positive or negative pressure. It’s especially well-suited for anything with low air requirements and a limited supply, but with a need for precise control.

Putting More Tech Into More Hands: The Robin Hoods Of Hackaday Prize

July 9, 2018 by Roger Cheng 9 Comments

Many different projects started with the same thought: “That’s really expensive… I wonder if I could build my own for less.” Success is rewarded with satisfaction on top of the money saved, but true hacker heroes share their work so that others can build their own as well. We are happy to recognize such generosity with the Hackaday Prize [Robinhood] achievement.

Achievements are a new addition to our Hackaday Prize, running in parallel with our existing judging and rewards process. Achievements are a way for us to shower recognition and fame upon creators who demonstrate what we appreciate from our community.

Fortunately there is no requirement to steal from the rich to unlock our [Robinhood] achievement, it’s enough to give away fruits of price-reduction labor. And unlocking an achievement does not affect a project’s standings in the challenges, so some of these creators will still collect coveted awards. The list of projects that have unlocked the [Robinhood] achievement will continue to grow as the Hackaday Prize progresses, check back regularly to see the latest additions!

In the meantime, let’s look at a few notable examples that have already made the list:

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Programmable Air Makes Robotics A Breeze

May 24, 2018 by Kristina Panos 10 Comments

[Amitabh] was frustrated by the lack of options for controlling air pressure in soft robotics. The most promising initiative, Pneuduino, seemed to be this close to a Shenzhen production run, but the creators have gone radio silent. Faced with only expensive alternatives, he decided to take one for Team Hacker and created Programmable Air, a modular system for inflatable and vacuum-based robotics.

The idea is to build the cheapest, most hacker-friendly system he can by evaluating and experimenting with all sorts of off-the-shelf pumps, sensors, and valves. From the looks of it, he’s pretty much got it dialed in. Programmable Air is based around $9 medical-grade booster pumps that are as good at making vacuums as they are at providing pressurization. The main board has two pumps, and it looks like one is set to vacuum and the other to spew air. There’s an Arduino Nano to drive them, and a momentary to control the air flow.

Programmable Air can support up to 12 valves through daughter boards that connect via right-angle header. In the future, [Amitabh] may swap these out for magnetic connections or something else that can withstand repeated use.

Blow past the break to watch Programmable Air do pick and place, control a soft gripper, and inflate a balloon. The balloon’s pressurization behavior has made [Amitabh] reconsider adding a flow meter, but so far he hasn’t found a reasonable cost per unit. Can you recommend a small flow meter that won’t break the bank? Let us know in the comments.

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