24 Hours Of Le Airplanes

September 27, 2022 by Bryan Cockfield 22 Comments

There’s no more famous road endurance race than the 24 Hours of Le Mans, where teams compete to see how far they can drive in a single 24-hour window. The race presents unique challenges not found in other types of racing. While RC airplanes may not have a similar race, [Daniel] a.k.a. [rctestflight] created a similar challenge for himself by attempting to fly an RC airplane non-stop for as long as he could, and a whole host of interesting situations cropped up before and during flight.

In order for an RC plane to fly for an entire day, it essentially needs to be solar powered. A large amount of strategy goes into a design of this sort. For one, the wing shape needs to be efficient in flight but not reduce the amount of area available for solar panels. For another, the start time of the flight needs to be balanced against the position of the sun in the sky. With these variables more or less fixed, [Daniel] began his flight.

It started off well enough, with the plane in an autonomous “return to home” mode which allowed it to continually circle overhead without direct human control. But after taking a break to fly it in FPV mode, [Daniel] noticed that the voltage on his battery was extremely high. It turned out that the solar charge controller wasn’t operating as expected and was shunting a large amount of solar energy directly into the battery. He landed and immediately removed the “spicy pillow” to avoid any sort of nonlinear event. With a new battery in the plane he began the flight again.

Even after all of that, [Daniel] still had some issues stemming from the aerodynamic nature of this plane specifically. There were some issues with wind, and with the flight controller not recognizing the correct “home” position, but all in all it seems like a fun day of flying a plane. If your idea of “fun” is sitting around and occasionally looking up for eight and a half hours. For more of [Daniel]’s long-term autonomous piloting, be sure to take a look at his solar tugboat as well.

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Scroll Through ESPHome With IPod-style Click Wheel

September 8, 2022 by Tom Nardi 5 Comments

While you’d be hard pressed to find a Hackaday writer that feels any nostalgia for the DRM nonsense the iPod helped to introduce, we’ve got to admit that we miss that click wheel. Spinning your way through long lists was a breeze, and the tactile response made it easy to stop exactly where you wanted. These days, we’re stuck fumbling our way through touch screen interfaces that make simple tasks like seeking to a particular spot in a song or video all but impossible to do with any kind of accuracy.

If you too yearn to once again feel that subtle thumping under your thumb, then check out this project from [landonr]. Technically the handheld gadget is intended to be used as a wireless remote for a home automation system powered by ESPHome, but that’s only one possible application for this particular combination of off-the-shelf components.

If you must, there’s a version with buttons.

Building your own version of the handheld device is a simple as mounting a LILYGO ESP32 T-Display TTGO, an ANO Rotary Navigation Encoder from Adafruit, and a battery pack to a scrap of perfboard. We’d probably look into 3D printing a case to make it a bit less…pokey, but that’s up to you. The result actually bears quite a resemblance to Apple’s iconic media player, but without that pesky walled garden to hold you back.

As mentioned previously, [landonr] wrote the firmware with the intention of controlling a home automation system. So there’s a lot of stuff in there about turning on lights and such. But there are also functions for media playback that look very promising. Whatever software you end up running on it, one thing is for sure: running through the menus is going to feel like a dream.

We’ve covered several other home automation remotes over the years. This handsome wooden model kept things simple with just a few physical buttons, while this somewhat more whimsical approach repurposed Nintendo’s Zapper light gun.

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Saving Birds With 3D Printed Boats

May 31, 2022 by Bryan Cockfield 22 Comments

Montana, rightfully nicknamed the big sky country, is a beautiful state with abundant wide open landscapes, mountains, and wildlife. It’s a fantastic place to visit or live, but if you happen to reside in the city of Butte, that amazing Montana landscape is marred by the remnants of an enormous open pit mine. Not only is it an eyesore, but the water that has filled the pit is deadly to any bird that lands there. As a result, a group of people have taken to some ingenious methods to deter birds from landing in the man-made toxic lake for too long.

When they first started, the only tool they had available was a rifle. Scaring birds this way is not the most effective way for all species, though, so lately they have been turning to other tools. One of which is a custom boat built on a foam bodyboard which uses a plethora of 3D printed parts and sensors to allow the operator to remotely pilot the boat on the toxic lake. The team also has a drone to scare birds away, plus an array of other tools like high-powered lasers, propane cannons, and various scopes in order to put together the most effective response to help save wildlife.

While this strategy runs the gamut of the tools most commonly featured here, from 3D printers to drones to lasers, the only thing that’s missing is some automation like we have seen with other drone boat builds we’ve featured in the past. It takes quite a bit of time to continually scare birds off this lake, even through the winter, so every bit of help the team can get could go even further.

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Tracked RC Vehicle Is (Mostly) 3D Printed

March 17, 2022 by Bryan Cockfield 2 Comments

While wheels might seem like a foundational technology, they do have one major flaw: they typically need maintained roads in order to work. Anyone who has experience driving a Jeep or truck off-road likely knows this first-hand. For those with extreme off-road needs the track is often employed. [Let’s Print] is working on perfecting his RC tracked vehicle to take advantage of these perks using little more than 3D printed parts and aluminum stock.

This vehicle doesn’t just include the 3D printed tracks, but an entire 3D printed gearbox and drivetrain to drive them. Each track is driven by its own DC motor coupled to a planetary gearbox to give each plenty of torque to operate in snow or mud. The gearbox is mated to a differential which currently shares a shaft, which means that steering is currently not possible. The original plan was to have each motor drive the tracks independently but a small mistake in the build meant that the shaft needed to be tied together. [Let’s Print] has several options to eventually include steering, including an articulating body or redesigning the drivetrain to be able to separate the shaft.

While this vehicle currently has no wheels in order to improve traction, [Let’s Print] does point out that a pair of wheels could complement this vehicle when he finished the back half of it since wheels have a major advantage over tracks when it comes to steering. A vehicle with both could have the advantages of both, so we’re interested to see where this build eventually goes.

Thanks to [Joonas] for the tip!

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A Ryobi belt sander with remote control car parts

Boring Belt Sander Is RC Racer In Disguise

February 28, 2022 by Chris Wilkinson 12 Comments

As a child, [David Windestal] already knew that a belt sander was the perfect motor for a banging radio-controlled car. Many years later, the realization of that dream is everything he could have hoped for.

The core of this project is a battery-powered belt sander by a well known manufacturer of gnarly yellow power tools. With an eye for using bespoke 3D printed parts, the conversion appeared straightforward – slap on (or snap on) a pre-loved steering mechanism, add a servo for controlling the sander’s trigger, and that’s pretty much job done. Naturally the intention was to use sandpaper as tread, which is acceptable for outdoor use but not exactly ideal for indoors. A thermoplastic polyurethane (TPU) tread was designed and printed for playtime on the living room floor, where sandpaper may be frowned upon.

The finished product is a mean looking toy with plenty of power. What we really like most about this hack is the commitment to the aesthetics. It’s seriously impressive to see a belt sander so convincingly transformed into a three-wheeler radio-controlled car. The final iteration is also completely reversible, meaning that your belt sander can keep on sanding two by fours on the job site. All the printed parts snap snug into place and are mostly indistinguishable from the stock sander.

Speaking of reversible, there were just a couple of issues with the initial design, if you catch our drift. We won’t spoil what happens, but make sure to watch the video after the break for the full story.

If this hack has whet your appetite for more quirky tool hacks, make sure to check out our coverage of the angle grinder turned slimline belt sander. Or if you can’t get enough of RC, then check out this remote controlled car with active suspension.

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An RF remote control with a LoRa receiver next to it

Reverse Engineering A 900 MHz RC Transmitter And Receiver

February 20, 2022 by Robin Kearey 7 Comments

For those building their own remote controlled devices like RC boats and quadcopter drones, having a good transmitter-receiver setup is a significant factor in the eventual usability of their build. Many transmitters are available in the 2.4 GHz band, but some operate at different frequencies, like the 868/915 MHz band. The TBS Crossfire is one such transmitter, and it’s become a popular model thanks to its long-range performance.

The channel hopping sequence of a TBS Crossfire transmitter — The channel hopping sequence

When [g3gg0] bought a Crossfire set for his drone, he discovered that the receiver module consisted of not much more than a PIC32 microcontroller and an SX1272 LoRa modem. This led him to ponder if the RF protocol would be easy to decode. As it turns out, it was not trivial, but not impossible either. First, he built his own SPI sniffer using a CYC1000 FPGA board to reveal the exact register settings that the PIC32 sent to the SX1272. The Crossfire uses channel hopping, and by simply looking at the register settings it was easy to figure out the hopping sequence.

Once that was out of the way, the next step was to figure out what data was flowing through those channels. The data packets appeared to be built up in a straightforward way, but they included an unknown CRC checksum. Luckily, brute-forcing it was not hard; the checksum is most likely used to keep receivers from picking up signals that come from a different transmitter than their own.

[g3gg0]’s blog post goes into intricate detail on both the Crossfire’s protocol as well as the reverse engineering process needed to obtain this information. The eventual conclusion is that while the protocol is efficient and robust, it provides no security against eavesdropping or deliberate interference. Of course, that’s perfectly fine for most RC applications, as long as the user is aware of this fact.

If you’re into decoding RF protocols, you might also want to try using a logic analyzer. But if you merely want to replicate an existing transmitter’s signals, it might be easier to simply spoof a few button presses.

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RC Snowmobile Makes Tracks On Ice

February 18, 2022 by Bryan Cockfield 7 Comments

With all the futuristic technology currently at our disposal, it seems a little bizarre that most passenger vehicles are essentially the same thing that they were a century ago. Four wheels, a motor, and some seats would appear to be a difficult formula to beat. But in the 3D printing world where rapid prototyping is the name of the game, some unique vehicle designs have been pushed out especially in the RC world. One of the latest comes to us from [RCLifeOn] in the form of a single-wheeled RC snowmobile.

While not a traditional snowmobile with tracks, this one does share some similarities. It has one drive wheel in the back printed with TPR for flexibility and it also includes studs all along its entire circumference to give it better traction on ice. There are runners in the front made from old ice skates which the vehicle uses for steering, and it’s all tied together with an RC controller and some lithium batteries to handle steering and driving the electric motor.

There were some design flaws in the first iteration of this vehicle, including a very large turning radius, a gearing setup with an unnecessarily high torque, and a frame that was too flexible for the chain drive. [RCLifeOn] was also testing this on a lake which looked like it was just about to revert to a liquid state which made for some interesting video segments of him retrieving the stuck vehicle with a tree branch and string. All in all, we are hopeful for a second revision in the future when some of these issues are hammered out and this one-of-a-kind vehicle can really rip across the frozen wastes not unlike this other interesting snowmobile from a decade ago.

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