Plastic Model Emulates The First Untethered Spacewalk

February 11, 2018 by Donald Papp 18 Comments

Here’s something really wonderful. [Dave Akerman] wrote up the results of his attempt to use a high-altitude balloon to try to re-create a famous image of NASA’s Bruce McCandless floating freely in space with the Earth in the background. [Dave] did this in celebration of the 34th anniversary of the first untethered spacewalk, even going so far as to launch on the same day as the original event in 1984. He had excellent results, with plenty of video and images recorded by his payload.

Adhering to the actual day of the spacewalk wasn’t the only hurdle [Dave] jumped to make this happen. He tracked down an old and rare “Astronaut with MMU” (Mobile Maneuvering Unit) plastic model kit made by Revell USA and proceeded to build it and arrange for it to remain in view of the cameras. Raspberry Pi Zero Ws with cameras, LoRA hardware, action cameras, and a UBlox GPS unit all make an appearance in the balloon’s payload.

Sadly, [Bruce McCandless] passed away in late 2017, but this project is a wonderful reminder of that first untethered spacewalk. Details on the build and the payload, as well as the tracking system, are covered here on [Dave]’s blog. Videos of the launch and the inevitable balloon burst are embedded below, but more is available in the summary write-up.

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Xbox Needs No TV

February 11, 2018 by Bryan Cockfield 12 Comments

If you want a custom video game system, you could grab a used computer, throw an emulator on it, and build yourself a custom arcade cabinet. On the other hand, if you’d rather not deal with emulators, you can always use a console and modify it into your own tiny arcade cabinet using the original hardware. That’s what the latest project from [Element18592] does, using an Xbox 360 Slim and a small LCD screen to make a mini-arcade of sorts.

The build uses a 7″ TFT LCD and a Flexible Printed Circuit (FPC) extension board. The screen gets 12V power from the Xbox and another set of leads are soldered directly to the composite output on the motherboard. The project also makes use of a special switch which can enable or disable the built-in monitor and allow the Xbox to function with a normal TV or monitor.

Admittedly, he does point out that this project isn’t the most practical to use. But it is still a deceptively simple modification to make to the Xbox compared to some of the more complicated mods we’ve seen before. The fact that almost anyone could accomplish this with little more than some soldering is an impressive feat in the world of console mods.

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Push Big Red Button, Receive Power.

February 11, 2018 by James Hobson 41 Comments

As with the age-old panic after realizing you have left an oven on, a candle lit, and so on, a soldering tool left on is a potentially serious hazard. Hackaday.io user [Nick Sayer] had gotten used to his Hakko soldering iron’s auto shut-off and missed that feature on his de-soldering gun of the same make. So, what was he to do but nip that problem in the bud?

Instead of modding the tool itself, he built an AC plug that will shut itself off after a half hour. Inside a metal project box — grounded, of course — an ATtiny85 is connected to a button, an opto-isolated TRIAC AC power switch, and a ‘pilot’ light indicating power. After a half hour, the ATtiny triggers the opto-isolator and turns off the outlet, so [Sayer] must push the button if he wants to keep working. He notes you can quickly double-tap the button for a simple timer reset.

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Zen And The Art Of Foam Core

February 10, 2018 by Brian McEvoy 26 Comments

Some of our pastimes are so deeply meditative that we lose ourselves for hours. Our hands seem to perform every step, and sequence like a pianist might recite her favorite song. If [Eric Strebel]’s voice and videos are any indications, working with foam core can have that effect.

Foam core is a staple of art stores, hobby stores, and office supply stores. It comes in different colors, but the universal trait is a sheet of foam sandwiched between a couple of layers of paper. This composition makes a versatile material which [Eric] demonstrates well in his advanced tutorial making a compound surface and later on a speaker mockup.

After the break, you can catch a couple of beginner tutorials which explain the differences between a slapdash foam core model, and one which will draw appreciation. Proper tools and thoughtful planning might be the biggest takeaways from the first two videos unless you count the Zen narration. The advanced videos, linked above, show some ingenious ways to use foam core like offset scoring, adjustable super-structures, and paper transfers.

Each video is less than ten minutes long, so if you just started your coffee break, you can complete a video right now. Or look at another 2D material turned into amazingness with a papercraft strandbeest, then step up your game with another look at vinyl cutters.
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Membership Ring Of The Electronic Illuminati

February 10, 2018 by Mike Szczys 21 Comments

When the cabal of electronic design gurus that pull the invisible strings of the hardware world get together, we imagine they have to show this ring to prove their identity. This is the work of [Zach Fredin], and you’re going to be shocked by the construction and execution of what he calls Cyborg Ring.

The most obvious feature of the Cyborg Ring is the collection of addressable LEDs that occupy the area where gems would be found on a ring. What might not be so obvious is that this is constructed completely of electronic components, and doesn’t use any traditional mechanical parts like standoffs. Quite literally, the surface mount devices are structural in this ring.

They are also electrical. Here you can see a detail of how [Zach] pulled this off. We are looking at the underside of the ring, the part that goes below your knuckle. One of the two PCBs that are sized to fit your finger has been placed in a Stick Vise while the QFN processor is soldered on end, and the pairs of SMD resistors are put in place.

The precise measurements of each part make it possible to choose components that will perfectly span the gap between the two boards. In the background of the image you can see SMD resistors on their long ends — a technique he used to allow the LEDs themselves to span between one resistor on each of the two PDBs to complete the circuit. Incredible, right?

But it gets better. [Zach] ended up with a working prototype, but has continued to forge ahead with new design iterations. These updates are a delight to read! Make sure you follow his project and check in regularly; if you’ve already looked at this now’s the time to go back and see the new work. The gold pads for the minuscule coin cells which power the ring are being reselected as the batteries didn’t fit well on the original. Some layout problems are being tweaked. And the new spin of boards should be back from fab in a week or so.

Don’t miss the demo video found below. We really like seeing projects that build within the wearble ring form factor. It’s an impressive constraint which [Zach] seems to have mastered. Another favorite of ours is [Kevin’s] Arduboy ring.

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What’s Coming In KiCad Version 5

February 10, 2018 by Brian Benchoff 89 Comments

Way back in the day, at least five years ago, if you wanted to design a printed circuit board your best option was Eagle. Now, Eagle is an Autodesk property, the licensing model has changed (although there’s still a free version, people) and the Open Source EDA suite KiCad is getting better and better. New developers are contributing to the project, and by some measures, KiCad is now the most popular tool to develop Open Source hardware.

At FOSDEM last week, [Wayne Stambaugh], project lead of KiCad laid out what features are due in the upcoming release of version 5. KiCad just keeps improving, and these new features are really killer features that will make everyone (unjustly) annoyed with Eagle’s new licensing very happy.

Although recent versions of KiCad have made improvements to the way part and footprint libraries are handled, the big upcoming change is that footprint libraries will be installed locally. The Github plugin for library management — a good idea in theory — is no longer the default. Spice simulation is also coming to KiCad. The best demo of the upcoming Spice integration is this relatively old video demonstrating how KiCad turns a schematic into graphs of voltage and current.

The biggest news, however, is the new ability to import Eagle projects. [Wayne] demoed this live on stage, importing an Eagle board and schematic of an Arduino Mega and turning it into a KiCad board and schematic in a matter of seconds. It’s not quite perfect yet, but it’s close and very, very good.

There are, of course, other fancy features that make designing schematics and PCBs easier. Eeschema is getting a better configuration dialog, improved bus and wire dragging, and improved junction handling. Pcbnew is getting rounded rectangle and complex pad shape support, direct export to STEP files, and you’ll soon be able to update the board from the schematic without updating the netlist file. Read that last feature again, slowly. It’s the best news we’ve ever heard.

Additionally, this is one of the rare times you get to hear [Wayne] speak. This means the argument over the pronunciation of KiCad is over. It’s ‘Key-CAD‘ not ‘Kai-CAD‘. You can check out the entirety of [Wayne]’s State of the KiCad talk below.

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ESP32 Weather Station On A PCB

February 10, 2018 by Al Williams 19 Comments

We see lots of ESP8266 projects, but considerably fewer for the ESP32. So this good-looking weather station on a PCB using an ESP32 caught our eye. The board has a few sockets for common weather gear, but with a little modification, it would be a great carrier for an ESP32. Since the PCB layout is available, you could change things around to suit you. You can see a video from [Rui Santos] about his project and its progress from breadboard to PCB in the video below.

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