Author: Arya Voronova

499 Articles

The hairclip-embedded tool being used on a Tiger 99x game console, clipped onto a spot where the plastic ribbon meets the LCD panel itself, heating it up

World’s Smallest Hair Straightener For Fixing Old LCD Ribbons

March 19, 2022 by 8 Comments

[Stephen] writes to us about an LCD repair tool he has created. We’ve all seen old devices with monochrome LCDs connected by thin film, where connections between the PCB and the LCD have deteriorated and the LCD would no longer show parts of the picture. This is a connection heating gadget, that [Stephen] affectionately dubs as World’s Smallest Hair Straightener, made specifically to bring cool old tech back to life.

A resin-printed mold houses a coil of Kanthal wire, easy to source and simple to make. He reuses a hair clip as a housing for the heating element, which also provides pressure needed to squish the film-printed conductive traces into the LCD as the adhesive melts. High-temperature epoxy brings the two together, and with a variable power supply, this tool successfully brought an old Tiger 99x handheld back to life.

This hack was made possible, in part, because of [JohnDevin Duncan] in Hackaday comment section sharing his experience on repairing LCD ribbons back in 2015, giving valuable insights on the problem that we initially thought would be solve-able with a soldering iron. The knowledge shared was distilled by [Stephen] into a tool that we all can now use when we encounter a device we really, really want to revive.

Last time we covered this topic, quite a few hackers popped up with their stories and suggestions. Old game console fix stories are a staple here on Hackaday, a few pop to mind – this high-effort trace repair of a water-damaged GameBoy cartridge, a badly designed NES cartridge socket reinvention, and this GameBoy LCD sunburn damage restoration guide.

Three flowers in a corner of a darkened room, shining in different colors.

LED Flower Bouquet Is A Radiant Hacker Desk Decoration

March 15, 2022 by 4 Comments

[Jeremy Cook] writes to us about a project of his – a bouquet of LED cube flowers. The flowers are PCB cubes made out of small castellated PCBs, each of those having an individually addressable LED in its center. Castellations hold the cubes together mechanically, and thanks to a cleverly chosen pinout, only two different kinds of PCB need to be ordered for building such a flower!

As a vase for these flowers, he decided to use a glass bottle – which would need a cutout to fit a ESP8266-powered NodeMCU board, a controller of choice for the project. After a few different approaches for cutting glass all resulted in the bottles cracking, he gave up on the “clean cut” idea and reused one of the broken bottles, gluing it back together well enough for the aesthetic to work.

[Jeremy] tells us that he’s had help from a hack we covered back in 2017 – using a diode for level shifting, as the ESP8266’s 3.3 V level signals aren’t a good match for WS2812 inputs. From there, the WLED firmware for the ESP8266 ties everything together beautifully. It’s clear that [Jeremy] had a field day designing this, toying with all the ideas and approaches!

Colorful LEDs are a must-have for decorating hacker homes. From a bouquet of flowers, you might find yourself sketching a castellated PCB tile design, and next thing you know, you’ve created a beautiful system of LED triangle tiles. Some PCB fabs scoff at castellations, and if that’s the case, you might as well finish the job yourself.

Continue reading “LED Flower Bouquet Is A Radiant Hacker Desk Decoration” →

Syringe with diluted nail polish used to fill into cursive "FuzzyLogic" letters extruded into a surface of a 3D-printed block of plastic, as a demonstration.

Brighten Up Your Prints With This Nail Polish Approach

March 14, 2022 by 25 Comments

It’s not enough to 3D-print a part – there’s a myriad of things you can do from there! [FuzzyLogic] shows us his approach of adding inlay labels, icons and text to a 3D print, by extruding them into the print and filling the resulting cavity with nail polish! This makes for colorful and useful prints, as opposed to dull single-color parts we typically end up with.

The devil’s in the details, and [FuzzyLogic] has got the details down to a technique. Nail polish has to be diluted with acetone so that it flows well, and a particular combination of syringe and needle will be your friend here. Of course, don’t forget to factor surface tension in – even with well-diluted nail polish, you cannot make the grooves too thin. A bit more acetone on a q-tip helps in case of any happy little accidents, and a coat of clear acrylic spray paint seals the lettering firmly in place. The five-minute video tells you all about these things and a quite few more, like the basics of extruding text and icons in a typical CAD package, and has a bit of bonus footage to those watching until the end.

Adding markings to our prints is a lovely finishing touch! If you’re looking for more of that, here’s a custom tool-changing printer with a pen attachment making beautiful custom enclosures for the Pocket Operator.

Continue reading “Brighten Up Your Prints With This Nail Polish Approach” →

Hackers Beware: Shenzhen Is Closing

March 14, 2022 by 43 Comments

If you’re among those of us with immediate plans for a PCB or parts order from China, watch out – Shenzhen just recently got put on a week-long lockdown. Factories, non-essential stores and public places are closed, and people are required to spend time at home – for a city that makes hardware thrive, this sounds like a harsh restriction. Work moves to remote where possible, but some PCB fabs and component warehouses might not be at our service for at least a week.

It might be puzzling to hear that the amount of cases resulting in closures is as low as 121, for a city of 12.6 million people. The zero-tolerance policy towards COVID has been highly effective for the city, with regular testing, adhered-to masking requirements and vaccinations – which is how we’ve been free to order any kinds of boards and components we needed throughout the past two years. In fact, 121 cases in one day is an unprecedented number for Shenzhen, and given their track record and swift reaction, it is reasonable to expect the case count dropping back to the regular (under 10 cases per day) levels soon.

Not all manufacturing facilities are located in Shenzhen, either. Despite what certain headlines might have you believe, supply chain shortages aren’t a certainty from here. A lot of the usual suspects like PCBWay and JLCPCB are merely reporting increased lead times as they reallocate resources, and while some projects are delayed for now, a lot of fabs you’d use continue operating with minor delays at most. SeeedStudio has its operations impacted more severely, and your Aliexpress orders might get shipped a bit later than usual – but don’t go around calling this a Chinese New Year v2 just yet. For those who want to keep a closer eye on the situation and numbers, the [Shenzhen Pages] Twitter account provides from-the-ground updates on the situation.

Wondering how your supply chain might be affected? We’ve talked about this way back in February 2020, addressing then-warranted worries that Chinese New Year would grow into a longer disruption than planned due to COVID becoming into a factor to manage. If you’re yet to discover the significance of Shenzhen, books have been written on this marvellous city, where you can build a successful hardware company in a week’s time. We’ve even had a meetup there once!

Header image: Charlie fong, CC BY-SA 4.0.

Mini PC with the mod described, a large tower fan sticking out of a hole in the top cover

MiniPC Surgery Makes It 50% Cooler

March 13, 2022 by 27 Comments

[G3R] writes to us about a mod they did on a HP ProDesk/EliteDesk 400 G3 miniPC they use as a home emulation center. The miniPC would overheat as soon as the CPU load increased, resulting in frame drops and stutters, as well as throttling CPU. [G3R] took the original cooling solution, threw out half of it and modified the remaining half to accept a tower CPU cooler.

The modification is invasive in all the right ways. [G3R] shows how to de-fin the current heatsink and smooth it over with a… welder? Our guess is that the heatsink fins were soldered to the heatsink base, and in that case, a heat gun should also work. Afterwards, you’re supposed to cut a hole in the upper case, then re-wire the fan connections, and create custom brackets to attach the tower fan – [G3R] explains how to do it all and what to watch out for.

The results are fascinating. After performing the mod, both idle and under-load temps got cut down by 50%! Idle temps went from 50 to 25 °C, and under-load temps dropped from 79 to 40 °C – surely, with way less throttling involved. Not only this lets [G3R] play Breath Of The Wild without hiccups, it also certainly improves overall lifespan of the mini-PC, despite the intervention being mechanically harsh.

Making our devices, quite literally, cooler is a venerable tradition of hackers. Just a few weeks ago, we covered a simple 3D printable LGA 1700 CPU bracket which can gain you some much-desired thermal contact. Sometimes we encounter proprietary and weird cooling fans that fail, and then we understand their workings and build a substitute. And, even if your GPU was never meant to have a fan, you can add one anyway!

Remoticon 2021 // Vaibhav Chhabra And The M19 Collective Make One Million Faceshields

March 10, 2022 by 5 Comments

[Vaibhav Chhabra], the co-founder of Maker’s Asylum hackerspace in Mumbai, India, starts his Remoticon talk by telling a short story about how the hackerspace rose to its current status. Born out of frustration with a collapsed office ceiling, having gone through eight years of moving and reorganizations, it accumulated a loyal participant base – not unusual with hackerspaces that are managed well. This setting provided a perfect breeding ground for the M19 effort when COVID-19 reached India, mixing “what can we do” and “what should we do” inquiries into a perfect storm and starting the 49 day work session that swiftly outgrew the hackerspace, both physically and organizationally.

When the very first two weeks of the Infinite Two Week Quarantine Of 2020 were announced in India, a group of people decided to wait it out at the hackerspace instead of confining themselves to their homes. As various aspects of our society started crashing after the direct impact of COVID-19, news came through – that of a personal protective equipment shortage, especially important for frontline workers. Countries generally were not prepared when it came to PPE, and India was no different. Thus, folks in Maker’s Asylum stepped up, finding themselves in a perfect position to manufacture protective equipment when nobody else was prepared to help.

Continue reading “Remoticon 2021 // Vaibhav Chhabra And The M19 Collective Make One Million Faceshields” →

Raspberry Pi And The Story Of SD Card Corruption

March 9, 2022 by 107 Comments

Tales of Raspberry Pi SD card corruption are available online by the fistful, and are definitely a constant in Pi-adjacent communities. It’s apparent that some kind of problems tend to arise when a Raspberry Pi meets an SD card – which sounds quite ironic, since an SD card is the official and recommended way of booting a Pi. What is up with all of that?

I can start with a history lesson. Back when Raspberry Pi launched in 2012 – which is now 10 years ago – there were SD card controller driver problems, which makes sense given the wide variety of SD cards available out there. They were verifiably fixed one by one at some point in time, as debugging goes, their impact decreased and bugs with individual cards got smoothed over. This is how the “Pi SD card corruption” meme was originally born; however, if the problems were to end there, so would the meme. Yet, tales of broken SD cards plague us to this day – way less severe than they were in the beginning, but pronounced enough that you’ll see people encounter them every now and then.

Over the years, a devoted base of Pi SD card haters has grown. Their demand has been simple – Raspberry Pi has to get an ability to boot from something else, in large part because of corruption reasons, but also undeniably because of speed and capacity/cost limitations of SD cards. Thanks to their demands and work, we’ve seen a series of projects grow from unofficial efforts and hacks into officially supported Raspberry Pi abilities – USB boot being initially more of a workaround but now something you can enable out of the box, SSD-equipped Pi enclosures becoming more of a norm, and now, NVMe boot appearing on the horizon. Every few years, we get a new way to boot a Pi. Continue reading “Raspberry Pi And The Story Of SD Card Corruption” →