Author: Arya Voronova

514 Articles

Soldering iron tip heating up a piece of wire wrapped around the metal parts of a MicroUSB socket, with melted solder heating up all the important parts.

Desoldering Without Hot Air: Piece Of Wire Edition

March 1, 2022 by 9 Comments

Quite a few hackers nowadays share their tips and tricks on Twitter – it’s easy to do so, and provided either an existing audience or a bit of effort to get one, you’ll get at least a few notifications telling you that people appreciated what you had to share. Today, we’re covering two desoldering hacks highlighted there that will be useful some day, exactly when you need them. Both of them use a piece of wire and, in a way, extend the reach of your soldering iron’s tip. Copper wire would work better because of superior thermal conductivity, but other types of solid core wire will work in a pinch.

First hack is brought to us by [Erin Rose] – desoldering a microUSB socket. You need to heat up the entire shield and the pins at the same time, which the wire acts as a thermal gateway for. As long as there are melted solder bridges from sections of the wire to all the copper-to-part connection points, it should be easy to pump enough heat into the solder joints for all of them to eventually melt and give in at once.

Second hack is brought to us by [arturo182]. A piece of thick wire acts, again, as a heat conductor to desolder a 0.5mm pitch TQFP-100 package IC. You have to bend the wire into a correct shape, so that it’s as close to the pins of the TQFP as possible. In this situation, the wire performs two functions: first, transferring the heat from the iron’s tip to different points along the wire, then, as a barrier that helps solder not escape too far away from the pins. Copious amounts of flux likely desired for this one!

Hopefully, this comes handy if you ever need to replace an all-SMD part ASAP but don’t have a hot air gun or a hotplate handy. After getting this concept down to an art, we are sure you won’t limit yourself to TQFP parts and MicroUSB sockets. We’ve talked about desoldering practices before as part of our newsletter, and using lots of melted solder for part removal is not a foreign concept to us, either.

Continue reading “Desoldering Without Hot Air: Piece Of Wire Edition” →

A HVTPI adapter plugged into a USBASP, with a an IDC10 cable plugged into it in turn

HVTPI Primer And Toolkit Equips You For BOM Substitutions

February 28, 2022 by 13 Comments

Novel programming interfaces for MCUs might catch us by surprise, but then we inevitably get up to speed with the changes required. Today’s bastion is HVTPI – a “12V reset” addition to the TPI we’ve just started getting used to, and [Sam Ettinger] has shared a simple circuit to teach us all about it, along with PCB files and detailed explanations of how it all works.

HVTPI is an add-on on top of TPI, for which, as Sam explains, you need to hold RST at 12V when TPI would have it be low logic level, and leave it at Vtarget otherwise. For that, he has designed a variety of interposer boards of various complexity and requirements; explaining the choices behind each one and clearing up any misunderstandings that might occur on your way. All of the board files (and the TPI write-up copy) are caringly shared with us in a git repository, too! As a result, if you have an USB-ASP or an Arduino available, now you also have everything to do HVTPI, thanks to Sam’s work and explanations.

We’ve been covering Sam’s exploits before, and can’t help but be grateful for the stop-and-explain detour along the way. HVTPI being used on very small ATTiny parts, we wonder if something new in the vein of his recent FPC board able to fit and function entirely within a Type-C cable end!

With chip shortages, investigating programming interfaces for small and obscure yet in-stock microcontrollers has been, quite literally, paying off, and if you got some projects that need a MCU but won’t consume a whole lot of resources, it could be time to give an ATTiny10 a go. What’s the worst that can happen – you make the smallest chiptunes ever?

Receiver board of the Ethernet tester, with only probing pins, and no resistors populated

Ethernet Tester Needs No LEDs, Only Your Multimeter

February 28, 2022 by 27 Comments

Ethernet cable testers are dime a dozen, but none of them are as elegant and multimeter-friendly as this tester from our Hackaday.io regular, [Bharbour]. An Ethernet cable has 8 wires, and the 9 volts of easily available batteries come awfully close to that – which is why the board has a voltage divider! On the ‘sender’ end, you just plug this board onto the connector, powered by a 9 volt battery. On the “receiver” end, you take your multimeter out and measure the testpoints – TP7 should be at seven volts, TP3 at three volts, and so on.

As a result, you can easily check any of the individual wires, as opposed to many testers which only test pair-by-pair. This also helps you detect crossover and miswired cables – while firmly keeping you in the realm of real-life pin numbers! This tester is well thought-out when it comes to being easily reproducible – the PCB files are available in the “Files” section, and since the “receiver” and “sender” PCBs are identical, you only need to do a single “three PCBs” order from OSHPark in order to build your own!

Bharbour has a rich library of projects, and we encourage you to check them out! If you ever want to get yourself up to speed on Ethernet basics, we’ve talked about its entire history – and we’ve even explained PoE! After some intensive learning time, perhaps you can try your hand at crimping the shortest Ethernet cable ever.

Mask DIY sanitization device on the left, mask used as an example on the right. The device is a Tupperware-like plastic container, on top, a small motor plus battery device with an alligator clip attached to the motor. Mask is inserted into the container through the opening on top, hooked to the motor, and the motor then spins the mask inside the container where hydrogen peroxide vapor is being misted.

Mask Sanitization That Anyone Can Build

February 28, 2022 by 10 Comments

We’ve seen a wide variety of mask sanitization solutions, and now, [spiritplumber] from [Robots Everywhere] brings us a frugal and ingenious design – one that you barely even need tools for. This project might look rough around the edges but looks were never a prerequisite, and as a hacker worth their salt will recognize – this is an answer to “how to design a mask disinfector that anyone can build”.

Local shortages of masks have been threatening communities here and there, doubly so if you need a specific kind of mask that might be out of stock. This design could apply to a whole lot of other things where sterilization is desired, too – improving upon concepts, after all, is our favourite pastime.

The design is simple – a battery-powered motor rotating a mask inside a vat of concentrated H2O2, turned into mist by a cheap ultrasonic misting gadget. As the “turntable” rotates a your PPE of choice, making sure that every crevice is graced with cleaning touch of peroxide, it also causes the H2O2 mist to circulate. Fulfilling most important requirements for a proper sanitization system that more complex devices have been struggling with, this approach has certainly earned its place under the sun.

[Robots Everywhere] have shared a small library of their DIY PPE resources with all of us, and that’s not all they work on – recently, we’ve seen their aeroponics project rejuvenating garlic.

Using hydrogen peroxide vapour for PPE sanitization is a well-tested approach by now, as we’ve seen it deployed back in 2020 on a larger scale as part of an FDA-approved design. And if you only have 3% peroxide at hand, might as well try concentrating it further!

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Two clothespin hacks mentioned in the article, side-by-side.

Need To Probe Circuits? Remember About Clothespins!

February 27, 2022 by 9 Comments

After browsing Thingiverse for some printable PCB probe designs, [Henry York] looked around and found a wooden clothespin on his desk. After some collaboration between his 3D printer and his CNC, Henry graced us with a nifty helper tool design that many of us might want to make in a pinch – a small, cheap and easy to make PCB probe, for circuits where soldering and headers are out of the question. Small magnets are glued to the clothespin, holding it flush to a magnetizable work surface (aka a toaster tray), and the probing itself is done by an extruder cleaning needle end. 3D printer and Edge.Cuts files are shared with us – thanks to Henry’s helpfulness, it should be easy to repeat if ever needed!

[Tyler Rosonke] (@zonksec) was programming a batch of badges and needed a reliable way to attach to a 6-pin ISP header – without actually soldering to the badges before they’re handed out to participants! A clothespin materialized nearby yet again – most likely, channeled from a different dimension by the spirit of numerous acrylic-cast pogopin-toothed clip-on tools we scroll by on Aliexpress. With a small perfboard piece and a bunch of pogopins jumping out of their respective drawers, it became no longer necessary to hold a bundle of male-ended pin header wires at a weird angle while nervously looking at the avrdude progress bar. This ended up saving a whole lot of time, something that’s always best spent on adding insidious bugs to the badge firmware (as well as, perhaps, easter eggs).

We’d love to hear about all the small hacks and improvements that you, hackers in our audience, invent. Whether it’s reusing a SOIC flashing clip for ISP programming or printing yourself an octopus-like contraption with needle probes, you should share it with us!

Image showing differences between WS2815 and WS2813 LED strips - the WS2815 strip lighting is more uniform throughout the strip's length.

Teaching You Everything You Might Have Missed About Addressable LEDs

February 27, 2022 by 11 Comments

Often, financial motivation results in people writing great educational material for hackers. Such is absolutely the case with this extensive documentation blog post on addressable LEDs by [DeRun]. This article could very be named “Addressable LEDs 101”, and it’s a must-scroll-through for anyone, whether you’re a seasoned hacker, or an artist with hardly any technical background and a desire to put LEDs in your creations.

This blog post is easy to read, painting a complete picture of what you can expect from different addressable LED types, and with apt illustrations to boot. Ever wonder which one of the addressable strips you should get from your retailer of choice, and what are the limitations of any specific type? Or, perhaps, you’d like to know – why is it that a strip with a certain LED controller is suspiciously cheap or expensive? You’re more than welcome to, at least, scroll through and fill into any of your addressable LED knowledge gaps, whether it’s voltage drops, color accuracy differences, data transfer protocol basics or dead LED failsafes.

Addressable LEDs have a special place in our hearts, it’s as if the sun started shining brighter after we’ve discovered them… or, perhaps, it’s all the LEDs we are now able to use. WS2812 is a staple of the addressable LED world, which is why we see them even be targets of both clone manufacturers and patent trolls. However, just like the blog post we highlight today mentions, there’s plenty of other options. Either way do keep coming cover a new addressable LED-related hack, like rewriting their drivers to optimize them, or adding 3.3V compatibility with just a diode.

We thank [Helge] for sharing this with us!

screenshow showing the supposed AllSpice interface. It resembles the GitHub interface, and shows a pull request open to add some ESD protection to a device.

AllSpice Building A Hardware Development Ecosystem For Companies

February 27, 2022 by 7 Comments

In our “hardware development gets serious” news, we’ve recently learned about AllSpice, a startup building hardware development collaboration infrastructure for companies. Hardware developers are great at building hardware tools for themselves, but perhaps not always so when it comes to software, and AllSpice aims to fill that gap at the “hardware company” level. Nowadays, what commonly happens is that software development tools and integrations are repurposed for hardware needs, and the results aren’t always as stellar as they get in the software world. In other words, AllSpice is learning from the positive outcomes of software industry and building a platform that takes the best parts from these tools, aiming to get to similarly positive outcomes in areas where currently hardware team experiences are lacking.

What AllSpice is building seems to be an umbrella platform designed to augment, integrate and hook into a slew of different already-developed platforms like GitHub, GitLab, Jira (and some other ones), and add much-needed features that large-scale hardware developers can’t afford to maintain and develop themselves. “Design review by screenshot” isn’t unheard of in hardware circles, and likely a thing that everyone of us with hardware collaboration experience has partaken in. On a company scale, there’s a myriad of hardware-related problems like that to solve and polish over.

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