Author: Bryan Cockfield

1831 Articles

Solar Bulldozer Gets Dirty

June 7, 2017 by 33 Comments

As the threat of climate change looms, more and more industries are starting to electrify rather than using traditional fuel sources like gasoline and diesel. It almost all cases, the efficiency gains turn out to be environmentally and economically beneficial. Obviously we have seen more electric cars on the roads, but this trend extends far beyond automobiles to things like lawn equipment, bicycles, boats, and even airplanes. The latest in this trend of electrified machines comes to us from YouTube user [J Mantzel] who has built his own solar-powered bulldozer.

The fact that this bulldozer is completely solar-powered is only the tip of the iceberg, however. The even more impressive part is that this bulldozer was built completely from scratch. The solar panel on the roof charges a set of batteries that drive the motors, and even though the bulldozer is slow it’s incredibly strong for its small size. It’s also possible for it to operate on solar alone if it’s sunny enough, which almost eliminates the need for the batteries entirely. It’s also built out of stainless steel and aluminum, which makes it mostly rust-proof.

This is an impressive build that goes along well with [J Mantzel]’s other projects, most of which center around an off-grid lifestyle. If that’s up your alley, there is a lot of inspiration to be had from his various projects. Be sure to check out the video of his bulldozer below as well. You don’t have to build an off-grid bulldozer to get started in the world of living off-the-grid, though, and it’s easy to start small with just one solar panel and a truck.

Thanks to [Darko] for the tip!

Continue reading “Solar Bulldozer Gets Dirty” →

Hackaday Prize Entry: Safety Glasses Are Also Hands-Free Multimeter

June 4, 2017 by 23 Comments

It seems like the multimeter is never easy to see during a project. Whether it’s troubleshooting a vehicle’s electrical system and awkwardly balancing the meter on some vacuum lines and the intake manifold, or installing a new solar panel and hoping the meter doesn’t fall on the ground while the leads are in both hands, it seems like there’s never a good way to see the meter while actually using it. Some meters have a small magnet and strap that can be used to hang them temporarily, but this will only get you so far.

[Alain Mauer]’s entry into the Hackaday Prize looks to solve this glaring problem. Using a heads-up Bluetooth display mounted to a pair of safety glasses, a multimeter can be connected to the device in order to display its information directly to its user. Based on his original idea which used a normal pair of prescription glasses as its foundation, [Alain]’s goal is to reduce safety hazards that might arise when using a multimeter in an awkward or dangerous manner that might not otherwise be possible.

The device uses an Arduino Pro Micro to connect to the multimeter and drive the display. [Alain] notes that the real challenge is with the optical system, however. Either way though, this would be a welcome addition to any lab, workspace, or electrician’s toolbox. Be sure to check out the video of it in action after the break.

Continue reading “Hackaday Prize Entry: Safety Glasses Are Also Hands-Free Multimeter” →

Antique Pinball Machine Lives As Clock

June 3, 2017 by 10 Comments

A big problem with restoring old arcade or pinball machines is finding original parts to get them running again. That’s part of the fun, though; when something finally works after weeks or months of effort. On the other hand, sometimes the only hope for old parts that will never be in a pinball machine again is for [Randy] to come across them. One of those parts he had lying around was a backglass for an old machine, and decided to turn it into a unique word clock.

The original pinball machine was built in 1956, and despite its age the backglass had almost no signs of wear or damage. There are 43 lights on this particular machine which is more than enough for 12 hours, minutes (by the 10s), seconds, and a few extras. An ATtiny85 serves as the controller and drives a fleet of Neopixels hidden in the display. There are also three buttons which control the brightness and allow the time to be set.

Be sure to check out the video below of this one-of-a-kind clock in action. A lot more went into this build as well including framing the glass, giving it a coat of paint and polish, and programming the clock into the microcontroller. Old backglasses from pinball machines seem to be relatively popular to repurpose into more conventional clocks, too, even clocks of an atomic nature.

Continue reading “Antique Pinball Machine Lives As Clock” →

Current Sink Keeps The Smoke In

June 1, 2017 by 11 Comments

One of the most versatile tools on anyone’s work bench, at least as far as electrical projects are concerned, is a power supply. Often we build our own, but after we’ve cobbled together some banana jacks with a computer’s PSU or dead-bug soldered a LM317 voltage regulator to a wall wart, how will that power supply perform? Since it’s not desirable to use a power supply that’ll let the smoke out of everything it powers (or itself, for that matter) a constant current sink, or load, can help determine the operating limits of the power supply.

[electrobob] built this particular current sink from parts he had lying around. The theory of a constant current sink is relatively straightforward so it’s easily possible to build one from parts out of the junk drawer, provided you can find a few transistors, fuses, an op amp, and some heat sinks. The full set of schematics that [electrobob] designed can be found on his main project page. He’s also gone a step further with this build as well, since he shorted out his first prototype and destroyed some of the transistors. But, using a few extra transistors in his design also improves the safety and performance of the load, so it’s a win-win.

This constant current load also has the added feature of being able to interface with a waveform generator (an Analog Discovery, specifically) and as a result can connect and disconnect the load quickly. If you aren’t in need of an industrial-grade constant current sink and you have some spare parts lying around, this would be a great one to have around the work bench.

Balancing Robot Needs Innovative Controller And Motor

May 18, 2017 by 20 Comments

A self-balancing robot is a great way to get introduced to control theory and robotics in general. The ability for a robot to sense its position and its current set of circumstances and then to make a proportional response to accomplish its goal is key to all robotics. While hobby robots might use cheap servos or brushed motors, for any more advanced balancing robot you might want to reach for a brushless DC motor and a new fully open-source controller.

The main problem with brushless DC motors is that they don’t perform very well at low velocities. To combat this downside, there are a large number of specialized controllers on the market that can help mitigate their behavior. Until now, all of these controllers have been locked down and proprietary. SmoothControl is looking to create a fully open source design for these motors, and they look like they have a pretty good start. The controller is designed to run on the ubiquitous ATmega32U4 with an open source 3-phase driver board. They are currently using these boards with two specific motors but plan to also support more motors as the project grows.

We’ve seen projects before that detail why brushless motors are difficult to deal with, so an open source driver for brushless DC motors that does the work for us seems appealing. There are lots of applications for brushless DC motors outside of robots where a controller like this could be useful as well, such as driving an airplane’s propeller.

Ancient Robot Creates Modern Art

May 4, 2017 by 21 Comments

They say that there’s more to a Jackson Pollock painting than randomly scattering paint on a canvas, and the auction value of his work seems to verify that claim. If you want to create some more conventional artwork, however, but are missing the artistic muse that inspired Pollock, maybe you can put your creative energies to work building a robot that will create the art for you.

[Dane Kouttron] was able to get his hands on an old SCARA robotic arm, and was recently inspired to create a paintbrush-weilding robot with it for the 2nd Annual Robot Art competition. Getting one of these ancient (circa 1983) robots working again is no easy task though. [Dane] used LinuxCNC to help reverse engineer the robot’s controls and had to build a lot of supporting hardware to get the extremely heavy robot to work properly. The entire process took around two months, and everything from color selection to paint refill to the actual painting itself is completely automated.

Be sure to check out the video after the break to see the robot in action. The writeup goes into great detail about the robot, and includes everything from reverse engineering the encoders to auto-cleaning a paintbrush. If you don’t have a SCARA robot arm in your parts drawer, though, there are lots of other options to explore for robot-created artwork.

Continue reading “Ancient Robot Creates Modern Art” →

Another California Water Crisis

May 1, 2017 by 69 Comments

It’s no secret that a vast amount of American infrastructure is in great need of upgrades, repairs or replacements. The repairs that are desperately needed will come, and they will come in one of two ways. Either proactive repairs can be made when problems are first discovered, or repairs can be made at considerably greater cost after catastrophic failures have occurred. As was the case with the I-35 bridge collapse in Minnesota, we often pay in lives as well. Part of the problem is that infrastructure isn’t very exciting or newsworthy to many people outside of the civil engineering community which leads to complacency and apathy. As a result, it’s likely that you may not have heard about the latest struggle currently playing out in California even though it involves the largest dam in the United States and its potential failure.

Surprisingly enough, the largest dam in the US isn’t the famous Hoover Dam but the Oroville Dam at the base of the Sierra Nevada mountain range in California. At 235 meters, it is almost 15 meters taller than the Hoover Dam. It can store over four cubic kilometers of water but whether or not it will keep storing that water into the future is currently under question. In February of this year during a flood control operation damage was observed on the dam’s spillway where a massive hole had formed which only got larger as the dam was forced to continue releasing water. The hole quickly grew, and the floodwaters eroded much of the lower half of the spillway embankment, forming a canyon. Continue reading “Another California Water Crisis” →