Ergo Keyboard Build Issue Becomes Crystal Clear

July 23, 2020 by Kristina Panos 4 Comments

Somewhere between the onset of annoying hand pain and the feeling of worn-out, mushy switches, [sinbeard]’s keyboard dissatisfaction came to a head. He decided it was time to slip into something bit more ergonomic and settled on building an Iris — a small split keeb with an ortholinear (non-staggered) key arrangement.

The Iris is open source and uses an on-board controller, so you can have the boards fabbed and do a lot of SMD soldering, or get a pair of PCBs with all of that already done. [sinbeard] went the latter route with this build, but there’s still plenty of soldering and assembly to do before it’s time to start clackin’, such as the TRRS jacks, the rotary encoders, and of course, all the switches. It’s a great way for people to get their feet wet when it comes to building keyboards.

Everything went according to plan until it was time to flash the firmware and it didn’t respond. It’s worth noting that both of the Iris PCBs are the same, and both are fully populated. This is both good and bad.

It’s bad you have two on-board microcontrollers and their crystals to worry about instead of one. It’s good because there’s a USB port on both sides so you can plug in whichever side you prefer, and this comes in mighty handy if you have to troubleshoot.

When one side’s underglow lit up but not the other, [sinbeard] busted out the ISP programmer. But in the end, he found the problem — a dent in the crystal — by staring at the board. A cheap replacement part and a little hot air rework action was all it took to get this Iris to bloom.

Want to build a keyboard but need a few more keys? Check out the dactyl and the ErgoDox.

BadPower Vulnerability In Fast Chargers Might Make Phones Halt And Catch Fire

July 22, 2020 by Kristina Panos 21 Comments

A few days ago, Chinese researchers from technology giant Tencent released a paper outlining a firmware vulnerability in several types of fast charger power bricks (translated). The attack is known as BadPower, and it works by altering the default parameters in the firmware of fast chargers to deliver more power to devices than they can handle, which can cause them to overheat, melt, or catch fire.

The ancient and basic USB charging spec provides 0.5 A at 5 V, which is equal to 2.5 W. In theory, that’s all you’ll ever get from those types of chargers. But the newer generation of chargers are different. When you plug your phone into a fast charger, it negotiates a voltage and charging speed with your phone before passing it any power.

Fast chargers can push power at 20 V or more to speed up the charging process, depending on the charger and connected device. If the phone doesn’t do fast charging, it will default to the 5 V standard. Researchers claim the BadPower attack is capable of harming devices whether or not they include a fast charging feature. When a capable device is connected, the charger will still negotiate for 5V, but instead give 20V and wreak havoc.

In the demo after the break, one of the team uses a malicious device disguised as a phone to push the BadPower firmware change to a fast charger that’s hooked up to a voltmeter. Before the attack, the charger gives 5V. After the attack, it gives 5V for a few seconds before jumping up near 20V. Then they connect the now-dirty charger to two identical illuminated magnifying glasses. In one the chip lets the smoke monster out rather violently, and the chips of the other emit sparks.

The researchers tested 35 of the 200+ fast charging bricks currently on the market and found that 18 of them were vulnerable to BadPower, including 11 that can be exploited through the charging port itself. They believe the issue is fixable with a firmware update.

What is not available is enough information to verify this research, or a list of brands/models that are vulnerable. Researchers say the findings were submitted to the China National Vulnerability Database (CNVD) on March 27th, so the absence of this information may be a product of manufacturers needing more time to patch the vulnerability.

What do you think? We say halfway decent chargers shouldn’t be open to firmware attacks from the devices they are charging. And any halfway decent phone should have built-in electrical protection, right?

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Model Hydroelectric Plant Is An Illuminating Educational Tool

July 21, 2020 by Kristina Panos 6 Comments

There’s more than one way to light up a strip of LEDs. Have you tried building your own hydroelectric power plant to do it? Well, now you can. Replicating [Matic Markovič]’s entry into the 2020 Hackaday Prize is bound to teach you something, if not many things, about the way hydroelectric power is generated and the way the variables play into it.

In [Matic]’s model, water from an adjustable-height reservoir flows into a 3D-printed Pelton turbine. The water jet hits the turbine’s cupped fins at a 90° angle, causing the assembly to spin around rapidly. This mechanical energy charges a brushless DC motor that’s connected to an Arduino Nano, which rectifies the AC from the generator and uses it to light up an RGB strip like an equalizer display that represents the power being generated.

This is easily one of the coolest educational displays we’ve ever seen. The reservoir can move up and down over a 55 cm (21.6″) range with the flick of a three-way toggle, which makes it easy to see that the higher the reservoir, the more power is generated. [Matic] has the STLs and INOs in the usual places if you want to make your own. Flow past the break for a demonstration, followed by an exploded render that gets put back together by invisible hands.

Your hydroelectric setup doesn’t need to be fancy, it just needs to work. One man’s trash can be another man’s off-grid phone charger.

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Skee-Ball Scoring With Coin Slot Switches

July 20, 2020 by Kristina Panos 4 Comments

Bowling is great and all, but the unpredictability of that little ball jump in Skee-Ball is so much more exciting. You can play it straight, or spend a bunch of time perfecting the 100-point shot. And unlike bowling, there’s nothing to reset, because gravity gives you the balls back.

In one of [gcall1979]’s earlier Skee-Ball machines, gravity assisted the scoring mechanism, too: each ball rolls back to the player and lands in a lane labeled with the corresponding score, which is an interesting engineering challenge in its own right. He decided to build automatic scoring into his newest Skee-Ball machine.

At the bottom of each cylinder is an arcade machine coin door switch with a long wire actuator. These had to be mounted so they’re close enough to the hole, but out of the way of the balls.

Each switch is wired up to an Arduino Mega along with four large 7-segments for the score, and a giant 7-segment to show the number of balls played. Whenever the game is reset, a servo drops a door to release the balls, just like a commercial machine.

The arcade switches work pretty well, especially once he bent the wire into hook shape to cover more area. But they do fail once in a while, maybe because the targets are full-size, but the balls are half regulation size. For the next one, [gcall1979] is planning to use IR break-beam targets which ought to work with any size ball. If you prefer bowling, you won’t strike out with break-beam targets there, either.

Clacker Hacker: Hot Rod Switch Mods

July 20, 2020 by Kristina Panos 18 Comments

Whether you’re a programmer, gamer, writer, or data entry specialist, the keyboard is an extension of your nervous system. It’s not so much a tool as it is a medium for flow — for being in the zone. So I think it’s only natural that you should care deeply about your keyboard — how it looks, how it sounds, and above all, how it feels to finger-punch those helmeted little switches all the live-long day. That’s my excuse, anyway.

It might surprise you that mechanical keyboard switches can be modified in a number of ways. Depending on what you want from your keyboarding experience, you can make switches feel lighter or less scratchy, quiet them down, or tighten up any wobble in the housing. Why would you want to do this? Because customization is fun. Because electromechanical things are awesome, and because it’s fun to take switches apart and put them back together again. Because it’s literally hacking and this is Hackaday.

This is a pair of plates from a macro keeb I’m making that will sit directly in front of my trackball.

I got into switch modding because I wanted to put Cherry clears in my dactyl, but worried that they would take too much force to actuate and wear my fingers out. So I bought some really light (39g) springs and was really looking forward to swapping them into the clears, but they just don’t work. Like, physically. Slider goes down, slider gets stuck. It will come back up, but only if I hit it again and smear my finger to the side a bit at the same time. Those springs must be too weak to return clear sliders.

I took this as a sign that I should suck it up and use browns instead. After all, no one else has to know what my sliders look like. While I was opening switches, I tried out one of these super-light springs in a brown, thinking maybe they wouldn’t have to go to waste. Not only did the lighter spring work in the brown, it felt pretty nice. It’s hard to imagine how a whole keeb would feel based on a single switch, but if you can gather a handful and snap them into a plate to riffle your fingers over them, well, it’s probably close enough to a full keyboard to get a good feel for whatever mod you’re doing.

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DIY Dongle Breathes Life Into Broken Ventilators

July 15, 2020 by Kristina Panos 51 Comments

We have a new hero in the COVID-19 saga, and it’s some hacker in Poland. Whoever this person is, they are making bootleg dongles that let ventilator refurbishers circumvent lockdown software so they can repair broken ventilators bought from the secondhand market.

The dongle is a DIY copy of one that Medtronic makes, which of course they don’t sell to anyone. It makes a three-way connection between the patient’s monitor, a breath delivery system, and a computer, and lets technicians sync software between two broken machines so they can be Frankensteined into a single working ventilator. The company open-sourced an older model at the end of March, but this was widely viewed as a PR stunt.

This is not just the latest chapter in the right-to-repair saga. What began with locked-down tractors and phones has taken a serious turn as hospitals are filled to capacity with COVID-19 patients, many of whom will die without access to a ventilator. Not only is there a shortage of ventilators, but many of the companies that make them are refusing outside repair techs’ access to manuals and parts.

These companies insist that their own in-house technicians be the only ones who touch the machines, and many are not afraid to admit that they consider the ventilators to be their property long after the sale has been made. The ridiculousness of that aside, they don’t have the manpower to fix all the broken ventilators, and the people don’t have the time to wait on them.

We wish we could share the dongle schematic with our readers, but alas we do not have it. Hopefully it will show up on iFixit soon alongside all the ventilator manuals and schematics that have been compiled and centralized since the pandemic took off. In the meantime, you can take Ventilators 101 from our own [Bob Baddeley], and then find out what kind of engineering goes into them.

Take Pottery For A Spin With A Pocket-Sized Wheel

July 14, 2020 by Kristina Panos 23 Comments

If 2020 can be remembered in any positive light, it would be that this has been the year of the hobby tryouts. Why not pottery? Sure, throwing pots won’t fill your belly like homemade bread. But we would bet you can see the value in having a bunch of expendable objects that are easily (and quite satisfyingly) smashed to smithereens. The best part is that between the workbench, junk box, and recycle bin, you can probably build [Jadem52]’s pottery wheel for ants with stuff you already have. Bonus!

Pottery wheels aren’t that complicated. They’re honestly kind of expensive for what they are — a motor and a belt driving a rotating platter. It’s like a record player, but less fussy. Where they really get you on expense is the kiln to heat-treat those pots into sturdy vessels. But you could always use air-dry clay, especially if you’re making these things just to smash them whenever you need to let off some steam.

So anyway, you don’t need much more than a motor, a jar lid for a wheel to throw on, and a bearing to make it spin smoothly. Store-bought pottery wheels have a foot feed to control the motor speed, but this pocket version is either spinning on nine volts or it isn’t. The great thing about a project like this is that once you have the general principle down and use the thing, you can iterate and upgrade to your heart’s content. Take it for a little spin after the break.

If you want to hack together a more conventionally-sized wheel, an old ceiling fan motor should be more than sufficient.

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