Beverage Holder Of Science

July 17, 2018 by Brian McEvoy 8 Comments

The folks at [K&J Magnetics] have access to precise magnetometers, a wealth of knowledge from years of experience but when it comes to playing around with a silly project like a magnetic koozie, they go right to trial and error rather than simulations and calculations. Granted, this is the opposite of mission-critical.

Once the experimentation was over, they got down to explaining their results so we can learn more than just how to hold our beer on the side of a toolbox. They describe three factors related to magnetic holding in clear terms that are the meat and bones of this experiment. The first is that anything which comes between the magnet and surface should be thin. The second factor is that it should be grippy, not slippy. The final element is to account for the leverage of the beverage being suspended. Say that three times fast.

Magnets are so cool for anything from helping visualize gas atoms, machinists’ tools, and circumventing firearm security features.

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Bandpass Filters From The CNC Mill

July 14, 2018 by Brian McEvoy 30 Comments

A bandpass allows a certain electrical signal to pass while filtering out undesirable frequencies. In a speaker bandpass, the mid-range speaker doesn’t receive tones meant for the tweeter or woofer. Most of the time, this filtering is done with capacitors to remove low frequencies and inductors to remove high frequencies. In radio, the same concept applies except the frequencies are usually much higher. [The Thought Emporium] is concerned with signals above 300MHz and in this range, a unique type of filter becomes an option. The microstrip filter ignores the typical installation of passive components and uses the copper planes of an unetched circuit board as the elements.

A nice analogy is drawn in the video, which can also be seen after the break, where the copper shapes are compared to the music tuning forks they resemble. The elegance of these filters is their simplicity, repeatability, and reproducability. In the video, they are formed on a CNC mill but any reliable PCB manufacturing process should yield beautiful results. At the size these are made, it would be possible to fit these filters on a business card or a conference badge.

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The Magic That Goes Into Magnets

July 9, 2018 by Brian McEvoy 16 Comments

Every person who reads these pages is likely to have encountered a neodymium magnet. Most of us interact with them on a daily basis, so it is easy to assume that the process for their manufacture must be simple since they are everywhere. That is not the case, and there is value in knowing how the magnets are manufactured so that the next time you pick one up or put a reminder on the fridge you can appreciate the labor that goes into one.

[Michael Brand] writes the Super Magnet Man blog and he walks us through the high-level steps of neodymium magnet production. It would be a flat-out lie to say it was easy, but you’ll learn what goes into them and why you don’t want to lick a broken hard-drive magnet and why it will turn to powder in your mouth. Neodymium magnets are probably unlikely to be produced at this level in a garage lab, but we would love to be proved wrong.

We see these magnets everywhere, from homemade encoder disks, cartesian coordinate tables, to a super low-power motor.

Sonar In Your Hand

June 30, 2018 by Brian McEvoy 8 Comments

Sonar measures distance by emitting a sound and clocking how long it takes the sound to travel. This works in any medium capable of transmitting sound such as water, air, or in the case of FingerPing, flesh and bone. FingerPing is a project at Georgia Tech headed by [Cheng Zhang] which measures hand position by sending soundwaves through the thumb and measuring the time on four different receivers. These readings tell which bones the sound travels through and allow the device to figure out where the thumb is touching. Hand positions like this include American Sign Language one through ten.

From the perspective of discreetly one through ten on a mobile device, this opens up a lot of possibilities for computer input while remaining pretty unobtrusive. We see prototypes which are more capable of reading gestures but also draw attention if you wear them on a bus. It is a classic trade-off between convenience and function but this type of reading is unique and could combine with other bio signals for finer results.

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3D Printed Tourniquets Are Not A Cinch

June 28, 2018 by Brian McEvoy 32 Comments

Saying that something is a cinch is a way of saying that it is easy. Modeling a thin handle with a hole through the middle seems like it would be a simple task accomplishable in a single afternoon and that includes the time to print a copy or two. We are here to tell you that is only the first task when making tourniquets for gunshot victims. Content warning: there are real pictures of severe trauma. Below, is a video of a training session with the tourniquets in Hayat Center in Gaza and has a simulated wound on a mannequin.

On the first pass, many things are done correctly: the handle is the correct length and diameter, the strap hole fit the strap, and the part is well oriented on the platen. As with many first iterations, it looks good on a screen, but in the real world, we all live under Murphy’s law. In practice, some of the strap holes had sharp edges that cut into the strap, and one of the printed buckles broke unexpectedly.

On the whole, the low cost and availability of the open-source tourniquets outweigh the danger of operating without them. Open-source medical devices are not just for use in the field, they can help with training too. This tourniquet is saving people and proving that modeling skills can be a big help in the real world.
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Literary Camouflage For Your Router

June 27, 2018 by Brian McEvoy 39 Comments

What is suspicious about the books in the image above? Is it that there is no bookend? How about the radio waves pouring out of them? [Clay Weiland] does not like the way a bare router looks in the living room, but he appreciates the coverage gained by putting it in the middle of his house. He added a layer of home decorating camouflage in the form of some second-hand book covers to hide the unsightly bit of tech.

There isn’t a blog post or video about this particular build anywhere. The photos were submitted to our tip line as-is with the note that a table-saw is involved. We can safely infer that book covers are stripped of their pages and filled with wooden blanks painted white and stuck together to look like a cluster of literature. The takeaway from this example is that our tech does not have to be hidden away like a secret, or disrupt the decor, it can be placed as functionally as possible without sacrificing Feng Shui.

If hiding behind books piques your interest, try a full-fledged version, or this smooth operator.

Thank you, [George Graves], for encouraging people to use our tip line.

Beats An Extension Cord

June 22, 2018 by Brian McEvoy 18 Comments

What does your benchtop power supply have that [Pete Marchetto]’s does not? Answer: an extension cord draped across the floor. How often have you said to yourself, “I just need to energize this doodad for a couple seconds,” then you start daisy chaining every battery in the junk drawer to reach the necessary voltage? It is not uncommon to see battery packs with a single voltage output, but [Pete] could not find an adjustable one, so he built his own and put it on Tindie.

Presumably, the internals are not going to surprise anyone: an 18650 battery, charging circuit, a voltage converter, display, adjustment knob, and a dedicated USB charging port. The complexity is not what intrigues us, it is the fact that we do not see more of them and still wind up taping nine-volt batteries together. [Editor’s note: we use one made from an old laptop battery.]

This should not replace your benchtop power supply, it does not have the bells and whistles, like current regulation, but a mobile source of arbitrary voltage does most of the job most of the time. And it’s what this build hasn’t got (a cord) that makes it most useful.