US Air Force Says They’re Developing An Open Source Jet Engine; We Say Show Us The Design

November 27, 2019 by Tom Nardi 46 Comments

The economies of scale generally dictate that anything produced in large enough numbers will eventually become cheap. But despite the fact that a few thousand of them are tearing across the sky above our heads at any given moment, turbine jet engines are still expensive to produce compared to other forms of propulsion. The United States Air Force Research Laboratory is hoping to change that by developing their own in-house, open source turbine engine that they believe could reduce costs by as much as 75%.

The Responsive Open Source Engine (ROSE) is designed to be cheap enough that it can be disposable, which has obvious military applications for the Air Force such as small jet-powered drones or even missiles. But even for the pacifists in the audience, it’s hard not to get excited about the idea of a low-cost open source turbine. Obviously an engine this small would have limited use to commercial aviation, but hackers and makers have always been obsessed with small jet engines, and getting one fired up and self-sustaining has traditionally been something of a badge of honor.

Since ROSE has been developed in-house by the Air Force, they have complete ownership of the engine’s intellectual property. This allows them to license the design to manufacturers for actual production rather than buying an existing engine from a single manufacturer and paying whatever their asking price is. The Air Force will be able to shop ROSE around to potential venders and get the best price for fabrication. Depending on how complex the engine is to manufacture, even smaller firms could get in on the action. The hope is that this competition will serve to not only improve the design, but also to keep costs down.

We know what you’re thinking. Where is the design, and what license is it released under? Unfortunately, that aspect of ROSE seems unclear. The engine is still in development so the Air Force isn’t ready to show off the design. But even when it’s complete, we’re fairly skeptical about who will actually have access to it. Open Source is in the name of the project and to live up to that the design needs to be available to the general public. From a purely tactical standpoint keeping the design of a cheap and reliable jet engine away from potential enemy states would seem to be a logical precaution, but is at cross purposes to what Open Source means. Don’t expect to be seeing it on GitHub anytime soon. Nuclear reactors are still fair game, though.

[Thanks to Polymath99 for the tip.]

Supercon Talk: Sophy Wong Is Designing The Future Of Wearable Technology

November 27, 2019 by Tom Nardi 23 Comments

For many of us, the term “wearable technology” conjures up mental images of the Borg from Star Trek: harsh mechanical shapes and exposed wiring grafted haphazardly onto a human form that’s left with a range of motion just north of the pre-oilcan Tin Man. It’s simply a projection of the sort of hardware we’re used to. Hacker projects are more often than not a mass of wires and PCBs held in check with the liberal application of hot glue, with little in the way of what could be called organic design. That might be fine when you’re building a bench power supply, but unfortunately there are not many right angles to be found on the human body.

Believe it or not, this garment designed by Sophy Wong is 3D-printed

Thankfully, we have designers like Sophy Wong. Despite using tools and software that most of us would associate with mechanical design, her artistic eye and knowledge of fashion helps her create flexible components that conform to the natural contours of the wearer’s body. Anyone can take an existing piece of hardware and strap it to a person’s arm, but her creations are designed to fit like a tailored piece of clothing; a necessary evolution if wearable technology is ever going to progress past high-tech wrist watches.

During her talk “Made With Machines: 3D Printing & Laser Cutting for Wearable Electronics” at the 2019 Hackaday Superconference in Pasadena, Sophy walked attendees through the design process that she’s honed over years of working on wearable creations. Her designs start in the physical world, occasionally taking the form of sketches drawn directly onto the surface of whatever she’s working on, before being digitized and reproduced.

Featuring graceful curves and tessellated patterns that create a complex and undeniably futuristic look, many of her pieces would be exceptionally difficult to create without modern additive or subtractive manufacturing methods. But even still, Sophy explains that 3D printers and laser cutters aren’t magic; these machines free us from time consuming repetitive tasks, but the skill and effort necessary to create the design files they require are far from trivial.

Continue reading “Supercon Talk: Sophy Wong Is Designing The Future Of Wearable Technology” →

An Epic Quest To Build The Perfect Retro Handheld

November 26, 2019 by Tom Nardi 15 Comments

It’s a good time to be a fan of classic video games. Most of us carry around a smartphone that’s more than capable of emulating pretty much everything from the 32-bit era on down, and if you want something a little more official, the big players like Sony and Nintendo have started putting out “retro” versions of their consoles. But even still, [Mangy_Dog] wasn’t satisfied. To get the portable emulation system of his dreams, he realized he’d have to design and build it himself.

The resulting system, which he calls the “Playdog Blackbone”, is without a doubt one of the most impressive DIY builds we’ve ever seen. While there are still some issues that he’s planning on addressing in a later version of the hardware, it wouldn’t be an exaggeration to say that there’s commercially available game systems that didn’t have half as much thought put into them as the Blackbone.

Which is, incidentally, how this whole thing got started. The original plan was to buy one of those cheap emulation handhelds, which invariably seem to come in the form of a PSP clone, and fit it with a Raspberry Pi. But [Mangy_Dog] quickly realized that not only were they too small to get everything he wanted inside, but they also felt terrible in the hand. Since he wanted the final product to be comfortable to play, his first step was to design the case and get feedback on it from other retro game enthusiasts.

After a few iterations, he arrived at the design we see today. Once he printed the case out on his SLA printer, he could move on with fitting all of his electronics inside. This takes the form of a custom PCB “motherboard” which an Orange Pi Zero Plus2 (sorry Raspberry fans) connects to. There’s actually a surprising amount of room inside the case, enough for niceties like dual speakers and a fan complete with ducting to keep the board cool.

Unsurprisingly, [Mangy_Dog] says a lot of people have been asking him if they can buy their own version of the Blackbone, and have suggested he do a crowdfunding campaign to kick off mass production. While he’s looking at the possibility of resin or injection molding the case so he can produce a few more copies, on the whole, his attention has moved on to new projects. Which frankly, we can’t wait to see.

If you’re interested in slightly more modern games, we’ve seen a number of handhelds based on “trimmed” Nintendo Wii’s which you might be interested in. While they might not have the sleek external lines of the Blackbone, the work that goes into the electronics is nothing short of inspirational.

Continue reading “An Epic Quest To Build The Perfect Retro Handheld” →

Patrol The Sprawl With This Battle Ready Cyberdeck

November 25, 2019 by Tom Nardi 26 Comments

The recent crop of cyberdeck builds are inspired, at least tangentially, by William Gibson’s novel Neuromancer and its subsequent sequels. In the novels, the decks are used as mobile terminals to access the virtual reality of cyberspace. In our world, they’re usually just quasi-retro boxes with Raspberry Pis in them. Artistic license and all that. But the “XMT-19 Cutlass”, a deck built by [CaptNumbNutz], attempts to hew more closely to the source material than most builds we’ve seen.

Of course it won’t be transporting you into the matrix, and ultimately it’s still just a casemod for the Raspberry Pi. But at least it does a fantastic job of fitting the Neuromancer motif. The design is supposed to look like the XMT-19 was a piece of high-tech military hardware that was later co-opted by a cyberspace cowboy operating in the urban megatropolis that Gibson called the Sprawl, with exposed wiring and a visual mish-mash of components.

If you can believe it, the build started out as a locking clipboard of all things. From there, [CaptNumbNutz] started layering on the hand-cut foam greebles and spraying on the WWII inspired color scheme. We especially like the yellow tips on the antennas that invoke the propellers of vintage airplanes, and the serial number stenciled onto the bottom. In a departure from basically every other cyberdeck we’ve seen to date, there appear to be no 3D printed elements on the XMT-19; all the parts are hand made with nothing more than an a sharp knife and a heap of patience.

In terms of the electronics, the whole build has been greatly simplified by the use of a SmartiPi Touch case, which integrates the Pi and touch screen into a single hinged unit that just needed to get bolted to the top of the deck. Plus it gave him an excuse to put a big rainbow ribbon cable on the back of it to reach the Pi’s GPIO ports, which as you know, instantly makes everything look more retro-futuristic.

It might not be packing the raw power of the Intel NUC cyberdeck we covered last year, or have the convincingly vintage look of the VirtuScope, but we’d take the XMT-19 Cutlass into the matrix any day.

Keeping Time With Blinkenlights

November 24, 2019 by Tom Nardi 10 Comments

If we’ve learned anything over the years, it’s that hackers like weird clocks, and they love packing as many multicolored LEDs into a device as is humanly possible. Combine both of those concepts into one project, and you’ve got a perfect storm. So as far as unnecessarily complex timepieces go, we’d say the “Crazy Clock 4” built by [Fearless Night] ranks up there among the all-time greats.

This Arduino Pro Mini powered clock syncs the current time via GPS, with a temperature compensated DS3231 RTC to keep it on the straight and narrow between satellite downlinks. Once the clock has the correct time, how do you read it? Well, at the top you’ve got a basic numerical readout for the normies, and next to that there’s a circular LED display that looks like it could double as a sci-fi movie prop. On the lower level there’s a binary clock for the real show-offs, and as if that wasn’t enough, there’s even dual color-coded analog meters to show the hours and minutes.

[Fearless Night] has provided everything you need to follow along at home, from the Arduino source code to the 3D models of the case and Gerber files for the custom PCB. Personally we think just the top half of the clock would be more than sufficient for our timekeeping needs. If nothing else it should help save some energy, as the clock currently pulls an incredible 20 watts with all those LEDs firing off.

Should you decide to take a walk down memory lane and check out some of the other interesting LED clocks we’ve featured in the past, you’d be busy for quite awhile. But for our money, it’s still hard to beat the impossibly obtuse single-LED clock.

A 3D Printer Scratch Built For Your Viewing Pleasure

November 23, 2019 by Tom Nardi 14 Comments

Today it’s almost always cheaper to buy an imported 3D printer kit than it is to source your own parts and build one yourself. But that doesn’t stop people from doing it anyway. Whether they’re looking for something a bit more solid, or just want to do things their own way, there are still valid reasons to design and build your own machine. Luckily for us in the audience, [Rob Mech] decided to document the build of his custom “LayerFused C201” printer on his YouTube Channel.

If you’ve ever dreamed of taking the plunge and building a 3D printer exactly the way you want, but were never able to manage the time, this seven video series might be the next best thing. Each video takes you through a different step of the construction, from building the frame out of aluminum extrusion all the way to wiring up the endstop switches and the 32-bit SKR v1.3 controller. There’s even a video that introduces the viewer to the concept of a “Frankenstein” printer that uses cobbled together parts just long enough to produce its own final components.

All told, [Rob] says the Bill of Materials for the LayerFused C201 comes to at least $200, but that’s going to take shopping around for the lowest possible prices and potentially even salvaging some components from other machines and projects. Like we said, building a cheap printer is absolutely not the goal here; it’s all about building a printer you want to use. Continue reading “A 3D Printer Scratch Built For Your Viewing Pleasure” →

East Coast RepRap Festival Comes Alive In Second Year

November 22, 2019 by Tom Nardi 2 Comments

By pretty much any metric you care to use, the inaugural East Coast RepRap Festival (ERRF) in 2018 was an incredible success. There was plenty to see, the venue was accommodating, and the ticket prices were exceptionally reasonable. But being a first-time event, there was an understandable amount of trepidation from both exhibitors and the attendees. Convincing people to travel hundreds of miles to an event with no track record can be a difficult thing, and if there was a phrase that would best describe the feel of that first ERRF, it would probably have been “cautious optimism”.

But this year, now that they had some idea of what to expect, the 3D printing community descended on Bel Air, Maryland with a vengeance. In 2019, everything at ERRF was bigger and better. There were more people, more printers, and of course, more incredible prints. Activities like the 3D Printed Derby returned, and were joined by new attractions including full-body 3D scanning and a shooting gallery where attendees could try out the latest in printable NERF weaponry.

The official tally shows that attendance nearly doubled over last year, and with growth like that, we wouldn’t be surprised if the ERRF organizers consider relocating to a larger venue for 2020 or 2021. As far as problems go, growth so explosive that it requires you to rethink where you hold the event isn’t a bad one to have. The Midwest RepRap Festival, which served as the inspiration for ERRF, found they too needed to move into more spacious digs after a few years. Something to keep in mind the next time somebody tells you the bubble has burst on desktop 3D printing.

Trying to distill an event as large and vibrant as ERRF 2019 into a few articles is always difficult. Even after spending hours walking around the show floor, you would still stumble upon something you hadn’t seen previously. As such, this article is merely a taste of what was on hand. The East Coast RepRap Festival 2020 should absolutely be marked on your calendar for next year, but until then let’s take a look at just some of what made this year’s event such a smash.

Continue reading “East Coast RepRap Festival Comes Alive In Second Year” →