Pinning Tails On Satellites To Help Prevent Space Junk

September 13, 2021 by Tom Nardi 32 Comments

Low Earth orbit was already relatively crowded when only the big players were launching satellites, but as access to space has gotten cheaper, more and more pieces of hardware have started whizzing around overhead. SpaceX alone has launched nearly 1,800 individual satellites as part of its Starlink network since 2019, and could loft as many as 40,000 more in the coming decades. They aren’t alone, either. While their ambitions might not be nearly as grand, companies such as Amazon and Samsung have announced plans to create satellite “mega-constellations” of their own in the near future.

At least on paper, there’s plenty of room for everyone. But what about when things go wrong? Should a satellite fail and become unresponsive, it’s no longer able to maneuver its way out of close calls with other objects in orbit. This is an especially troubling scenario as not everything in orbit around the Earth has the ability to move itself in the first place. Should two of these uncontrollable objects find themselves on a collision course, there’s nothing we can do on the ground but watch and hope for the best. The resulting hypervelocity impact can send shrapnel and debris flying for hundreds or even thousands of kilometers in all three dimensions, creating an extremely hazardous situation for other vehicles.

One way to mitigate the problem is to design satellites in such a way that they will quickly reenter the Earth’s atmosphere and burn up at the end of their mission. Ideally, the deorbit procedure could even activate automatically if the vehicle became unresponsive or suffered some serious malfunction. Naturally, to foster as wide adoption as possible, such a system would have to be cheap, lightweight, simple to integrate into arbitrary spacecraft designs, and as reliable as possible. A tall order, to be sure.

But perhaps not an impossible one. Boeing subsidiary Millennium Space Systems recently announced it had successfully deployed a promising deorbiting device developed by Tethers Unlimited. Known as the Terminator Tape, the compact unit is designed to rapidly slow down an orbiting satellite by increasing the amount of drag it experiences in the wispy upper atmosphere.

Continue reading “Pinning Tails On Satellites To Help Prevent Space Junk” →

Firmware Modding Your Vintage Nokia Handset

September 13, 2021 by Chris Wilkinson 9 Comments

These days we’re spoiled for choice when it comes to smartphone software, especially games. Official repositories for the leading handsets feature hundreds of thousands of games, and sideloading adds infinite possibilities. If you were lucky enough to be sporting a Nokia handset in the late 1990s, you probably had all of three games to choose from (and only one that was actually fun). [Janus Cycle] explores the steps needed to firmware mod your vintage Nokia phone, and how to expand on that paltry games library.

Enthusiasts have been modding their Nokia handsets since the 2000s, and the tools required now are the same as they were then. The Nokia 5110 and 6110 (as featured in the video below) use a proprietary cable and connector for communicating with PCs and other devices. Nokia’s official serial cable already opens up many possibilities for handset tinkering, including access to RAM and toggling Monitor Mode. This cable interfaces solely with the phone’s fast FBUS protocol, however firmware flashing takes place using the slower MBUS protocol over a single wire bi-directional pin.

The handset expects both serial ports to be available during firmware flashing. [Janus Cycle] demonstrates how to build a custom harness that connects both serial ports to a PC parallel port. At this point the flashing process is relatively straightforward, especially if you have an appropriately vintage computer to run the old flashing software.

Nokia owners may fondly remember changing the network name on the home screen to all sorts of inappropriate graphics, yet far more was possible with the right technology and know-how. It’s interesting to think about what may have been if softmodding was more widespread during the reign of the Nokia 5110 and its peers.

Continue reading “Firmware Modding Your Vintage Nokia Handset” →

Trigger assembly for PS5 controller in palm of hand

How The PS5’s Genuinely Clever Adaptive Triggers Work

September 13, 2021 by Donald Papp 27 Comments

Sony’s Playstation 5 console and its DualSense controllers aren’t exactly new, but the triggers of the controllers have a genuinely interesting design that is worth examining. The analog triggers on the PS5 controllers are generally described as having “variable resistance”, but it turns out that’s not the whole story. Not only is the trigger capable of variable resistance when being pressed, but it can also push back in variable ways and with varying amounts of force. How it works is pretty clever.

The feedback for the trigger assembly is handled by a lever, a geared wheel, and a worm gear on an electric motor. Under normal circumstances, nothing interferes with the trigger at all and it works like a normal analog trigger. But when the motor moves the lever into place, trigger movement now has to overcome the added interference with a mechanical disadvantage. The amount of resistance felt can be increased a surprising amount by having the motor actively apply additional force to counter the trigger’s movement.

That’s not all, either. The motor can also actively move the lever into (or out of) position, which means that pulling the trigger not only has the ability to feel smooth, mushy, or stiff in different places, but it can also actively push back. This feedback can be introduced (or removed) at any arbitrary point along the trigger’s range of motion. A trigger pull can therefore feel like it has a sharp breakpoint, a rough travel, a hard stop, an active recoil, or any combination of those at any time.

It’s a little hard to describe, but you can get a better idea of it all works in practice by watching part of this teardown by [TronicsFix] (video cued to about 9:17 where the trigger teardown begins.) It’s also embedded below, so give it a peek.

A small amount of force applied in the right place can produce outsized results, but a force feedback project doesn’t have to be subtle. One can always shake things up by mounting a whole bunch of solenoids onto a mouse.

Continue reading “How The PS5’s Genuinely Clever Adaptive Triggers Work” →

Documentation Is Hard, Let The SkunkWorks Project Show You How To Do It Well

September 12, 2021 by Orlando Hoilett 6 Comments

Documentation can be a bit of a nasty word, but it’s certainly one aspect of our own design process that we all wish we could improve upon. As an award-winning designer, working with some of the best toy companies around, [Jude] knows a thing or two about showing your work. In his SkunkWorks Project, he takes a maker’s approach to Bo Peep’s Skunkmobile and gives us a master class on engineering design in the process.

As with any good project brief, [Jude] first lays out his motivation for his work. He was very surprised that Pixar hadn’t commercialized Bo Peep’s Skunkmobile and hoped his DIY efforts could inspire more inclusive toy options from the Toy Story franchise. He does admit that the Skunkmobile presents a more unique design challenge than your standard, plastic, toy action figure. Combining both the textile element to create the illusion of fur and the RC components to give the toy its mobility requires careful thought. You definitely don’t want the wheels ripping into the fabric as you wheel around the backyard or for the fur to snag every object you pass by in the house.

Given the design challenges of making the Skunkmobile from scratch, [Jude] decided the best way forward was to retrofit a custom-designed skunk-shaped body onto a standard RC car chassis. The difficulty here lies in finding a chassis that can support the weight of the retrofitted body as well as one big enough to hold a 9-inch Bo Peep doll inside the driver’s compartment. Before spending endless hours 3D printing (and re-printing) his designs, [Jude] first modeled the Skunkmobile in card (using cardboard), a practice we’ve seen before, and are always in love with. He continually emphasized the form of his device was probably even more important than its function as capturing the essence as well as the “look and feel” of the Skunkmobile were critical design criteria. You can even see the skunk wagging its tail in all his demo videos. Prototyping in card gave [Jude] a good feel for his Skunkmobile and the designs translated pretty well to the 3D printed versions.

What really impressed us about [Jude’s] project is the incredible detail he provides for his entire design process from his backstory, to the initial prototypes, to the user testing, and, finally, to the realization of the final product. Remember, “We want the gory details!”

Continue reading “Documentation Is Hard, Let The SkunkWorks Project Show You How To Do It Well” →

Overengineering A Smart Doorbell

September 12, 2021 by Jenny List 19 Comments

Fresh from the mediaeval splendour of the Belgian city of Gent, we bring you more from the Newline hacker conference organised by Hackerspace Gent. [Victor Sonck] works at the top of his house, and thus needed a doorbell notifier. His solution was unexpected, and as he admits over engineered, using machine learning on an audio stream from a microphone to detect the doorbell’s sound.

Having established that selling his soul to Amazon with a Ring doorbell wasn’t an appropriate solution, he next looked at his existing doorbell. Some of us might connect directly to its power to sense when the button was pressed, but we’re kinda glad he went for the overengineered route because it means we are treated to a run-down how machine learning works and how it can be applied to audio. The end result can sometimes be triggered by a spoon hitting a cereal plate, but since he was able to demonstrate it working we think it can be called a success. Should you wish to dive in further you can find more in his GitHub repository.

How would you overengineer a doorbell? Use GNU radio and filters? Or maybe a Rube Goldberg machine involving string and pulleys? As always, the comments are open.

Continue reading “Overengineering A Smart Doorbell” →

Hackaday Links: September 12, 2021

September 12, 2021 by Dan Maloney 7 Comments

The last thing an astronaut or cosmonaut on the International Space Stations wants to hear from one of their crewmates is, “Do you smell plastic burning?” But that’s apparently what happened this week aboard the increasingly problematic spacecraft, as the burning smell and visible smoke spread from the Russian Zvezda module to the American side of town. The reports say it occurred while charging the station’s batteries, and we all know how dicey that can get. But apparently, the situation resolved itself somehow, as normal operations continued soon after the event. Between reports of cracks, air leaks, problems with attitude control, and even accusations of sabotage, the ISS is really starting to show its age.

Speaking of burning and batteries, normally a story about burning Tesla batteries wouldn’t raise our eyebrows much. But this story out of California introduces a potential failure mode for Tesla batteries that we hadn’t considered before. It seems a semi-truck with a load of Tesla batteries lost its brakes on Interstate 80 in the Sierra Nevada mountains and ended up flipping across the highway. Video from the scene shows the cargo, which looks like replacement batteries or perhaps batteries salvaged from wrecked cars, scattered across the highway on their shipping pallets. A fire was reported, but it’s not clear whether it was one of the batteries which had gotten compromised in the crash, or if it was something other than the batteries. Still, we hadn’t considered the potential for disaster while shipping batteries like that.

Attention all GNURadio fans — GRCon21 is rapidly approaching. Unlike most of the conferences over the last year and half, GRCon21 will actually be both live and online. We always love the post-conference dump of talks, which cover such a wide range of topics and really dive deeply into so many cool areas. We’re especially looking forward to the SETI talks, and we’re pleased to see our friend Hash, who was on the Hack Chat a while back, scheduled to talk about his smart-meter hacking efforts. The conference starts on September 20 and is being held in Charlotte, North Carolina, and virtually of course. If you attend, make sure to drop tips to your favorite talks in the tips line so we can share them with everyone.

We got a tip this week on a video about how 1/4-wave tuning stubs work. It’s a simple demonstration using a length of coax, a signal generator, and an oscilloscope to show how an unterminated feedline can reflect RF back to the transmitter, and how that can be used to build super-simple notch filters and impedance transformers. We love demos that make the mysteries of RF a little simpler — W2AEW’s videos come to mind, like this one on standing waves.

Continue reading “Hackaday Links: September 12, 2021” →

Two hands on a book labeled "hardware crowdfunding"

Successfully Crowdfunded Hardware: Everything Behind The Scenes

September 12, 2021 by Donald Papp 5 Comments

Crowdfunding hardware has its own unique challenges, and [Uri Shaked] wrote a fascinating report that goes into excellent detail about his experience bringing a crowdfunded hardware project to life.

[Uri]’s project was The Skull CTF, an electronic hardware puzzle that came in the shape of a PCB skull, and his detailed look behind the scenes covers just about every angle, from original concept to final wrap-up, along with his thoughts and feedback at every stage. His project reached its funding goal, got manufactured and shipped, and in the end was a success.

[Uri] started with a working project, but beyond that was virtually a complete novice when it came to crowdfunding. He eventually settled on using Crowd Supply to make his idea happen, and his writeup explains in great detail every stage of that process, including dollar amounts. What’s great to see is that not only does [Uri] explain the steps and decisions involved, but explains the research that went into each, and how he feels each of them ended up working out.

The entire thing is worth a read, but [Uri] summarizes the experience of crowdfunding a hardware project thus: an excellent way to test out the demand for an idea and bring a product into existence, but be aware that unless a project is a runaway success it probably won’t be much of an income generator at that stage. It was a great learning experience, but involved a lot of time and effort on his part as well.

[Uri] really knows his stuff, and considering his skill at hunting down pesky bugs, it’s probably no surprise that this wasn’t his first hardware puzzle.