Hackaday Prize 2021 entrant [Philip Ian Haasnoot] has been building a well-polished power bank. But this is no ordinary little power bank the like you would throw in your rucksack for a day out. No, this 2.5 kW luggable power bank is neatly encased in a tough, waterproof Pelican 1550 case, and is suitably decked out with all the power sockets you could possibly need for a long weekend of wilderness camping and photography.
Boy, that’s a lot of tab welding
This box sports USB-C and USB 3.0 connectors for gadget charging, as well as 12 VDC cigarette lighter and XT-60 ports for high-drag devices. Also it provides a pair of 120 VAC sockets via an integrated inverter, which at 1.5 kW could run a small heater if you were really desperate, but more likely useful to keep your laptop going for a while. Now if only you could get Wi-Fi out in the desert!
[Philip] doesn’t actually talk much about the solar panels themselves, but we know the box contains a 600 W MPPT boost converter to take solar power in, and feed the LiPo battery pack in the correct manner.
The battery pack is custom-made from salvaged and tested 18650 cells, as you would expect, which we reckon took an absolute age to make by hand. The whole project is nicely finished, and looks like something we’d be happy to throw in the back of the car before heading out into our local wilderness.
As [Philip] says in the project description, it’s a tough job to carry enough power and keep all his drones, cameras and lighting equipment charged, not mention helping prevent the campsite occupants from freezing overnight during the chilly Arizona nights.
Many power bank designs have graced these fair pages over the years, like this rather polished build, and long may they continue to do so.
First taking to the skies in April 1952, and introduced into the US Air Force in 1955, the B-52 Stratofortress has since become a mainstay of American air power. Originally developed as a nuclear bomber to carry out the critical deterrence role, changing realities saw it delivering solely conventional munitions in actual operations.
Of 744 B-52s originally built, 76 remain in service with the Air Force and Air Force Reserve. This fleet is set to go on flying beyond the type’s 100th birthday, into 2050 and beyond. To reach that milestone, a new engine package will be key to keeping these birds in the air.
At Hackaday, we celebrate all kinds of hardware hacks, and we try not to judge based on appearance. After all, every product starts out on the breadboard, or as a prototype built with hot glue and tape. What’s important is getting it to work, at least at first. But there comes a time when you’ve got to think about how to make your project look like something people want to use, how to position controls and displays in a logical and attractive way, and how to make sure your thing can actually be built.
Turning a project into a product is the job of an industrial designer. Pretty much everything you use, from the toothbrush by your sink to the car you drive to work in bears the marks of industrial design, some more successfully than others. Eric Strebel has been doing industrial design for years, and he keeps feeding us a steady diet of design tips and tricks through his popular YouTube channel. He’ll stop by the Hack Chat to get a little more in-depth on industrial design principles, and how you can make your projects look as good as they work.
Regular readers will know that Hackaday generally steers clear of active crowdfunding campaigns. But occasionally we do run across a project that’s unique enough that we feel compelled to dust off our stamp of approval. Especially if the campaign has already blasted past its funding goal, and we don’t have to feel bad about getting you fine folks excited over vaporware.
It’s with these caveats in mind that we present to you Computer Engineering for Babies, by [Chase Roberts]. The product of five years of research and development, this board book utilizes an internal microcontroller to help illustrate the functions of boolean logic operations like AND, OR, and XOR in an engaging way. Intended for toddlers but suitable for curious minds of all ages, the book has already surpassed 500% of its funding goal on Kickstarter at the time of this writing with no signs of slowing down.
The electronics as seen from the rear of the book.
Technical details are light on the Kickstarter page to keep things simple, but [Chase] was happy to talk specifics when we reached out to him. He explained that the original plan was to use discreet components, with early prototypes simply routing the button through the gates specified on the given page. This worked, but wasn’t quite as robust a solution as he’d like. So eventually the decision was made to move the book over to the low-power ATmega328PB microcontroller and leverage the MiniCore project so the books could be programmed with the Arduino IDE.
Obviously battery life was a major concern with the project, as a book that would go dead after sitting on the shelf for a couple weeks simply wouldn’t do. To that end, [Chase] says his code makes extensive use of the Arduino LowPower library. Essentially the firmware wakes up the ATmega every 15 ms to see if a button has been pressed or the page turned, and updates the LED state accordingly. If no changes have been observed after roughly two minutes, the chip will go into a deep sleep and won’t wake up again until an interrupt has been fired by the yellow button being pressed. He says there are some edge cases where this setup might misbehave, but in general, the book should be able to run for about a year on a coin cell.
[Chase] tells us the biggest problem was finding a reliable way to determine which page the book was currently turned to. In fact, he expects to keep tinkering with this aspect of the design until the books actually ship. The current solution uses five phototransistors attached to the the MCU’s ADC pins, which receive progressively more light as fewer pages are laying on top of them. The first sensor is exposed when the second page of the book is opened, so for example, if three of the sensors are seeing elevated light levels the code would assume the user is on page four.
Opening to the last page exposes all five light sensors.
The books and PCBs are being manufactured separately, since as you might expect, finding a single company that had experience with both proved difficult. [Chase] plans on doing the final assembly and programming of each copy in-house with the help of family members; given how many have already been sold this early in the campaign, we hope he’s got a lot of cousins.
So what do you do with an Arduino-compatible book when Junior gets tired of it? That’s what we’re particularly interested in finding out. [Chase] says he’s open to releasing the firmware as an open source project after the dust settles from the Kickstarter campaign, which would give owners a base to build from should they want to roll their own custom firmware. Obviously the peripheral hardware of the book is fairly limited, but nothing is stopping you from hanging some sensors on the I2C bus or hijacking the unused GPIO pins.
If you end up teaching your copy of Computer Engineering for Babies some new tricks, we’ve love to hear about it.
If you have devices out in the field, you probably want to connect with them. There was a time when that was hard to do, requiring telephone wires or specialized radio gear. Now cellular data is prevalent, but even cellular isn’t everywhere. If you have the cash, you can pay a number of satellite companies to carry your data, but that’s generally pricey and has its own challenges.
The age of satellite constellations is changing that. Of course everyone by now has heard of Starlink which is offering satellite internet via numerous satellites that are much smaller than traditional telecom satellites. But they’re not the only came in town.
A company called Swarm has put up a constellation of 1/4U cube satellites in low orbits. They offer a ground station that uses an omni antenna and a subscription access program for small amounts of data. They sent us a unit to review, and while I haven’t used the system in a real project yet, the kit was pretty impressive.
About Swarm
The Swarm Tile is made to mount on a PCB
The Swarm “tile” is a tiny radio that can talk bi-directionally with small satellites in low Earth orbit. The little unit is made to mount on a PCB, can control its power consumption, and talks to your system via a standard 3.3V UART connection. It does, however, require a small antenna and maybe even a smaller antenna for its GPS module. Small, in this case, is about a mid-size handy talkie antenna. There is a half-wave antenna that doesn’t need a ground plane and a shorter antenna that does need a ground plane.
Atomic force microscopy, laser ablation, and etching with a witches brew of toxic chemicals: sounds like [Zachary Tong] has been playing in the lab again, and this time he found a way to fabricate arrays of microscopic lenses as a result.
Like many of the best projects, [Zach]’s journey into micro-fabrication started with a happy accident. It happened while he was working on metal-activated chemical etching (MACE), which uses a noble metal catalyst to selectively carve high-aspect-ratio features in silicon. After blasting at a silver-coated silicon wafer with a laser, he noticed the ablation pits were very smooth and uniform after etching. This led him to several hypotheses about what was going on, all of which he was able to test.
The experiments themselves are pretty interesting, but what’s really cool is that [Zach] realized the smooth hemispherical pits in the silicon could act as a mold for an array of microscopic convex lenses. He was able to deposit a small amount of clear silicone resin into the mold by spin-coating, and (eventually) transfer the microlens array to a glass slide. The lenses are impressively small — hundreds of them over only a couple hundred square microns — and pretty well-formed. There’s always room for improvement, of course, but for an initial attempt based on a serendipitous finding, we’d call it a win. As for what good these lenses are, your guess is as good as ours. But novel processes like these tend to find a way to be useful, and the fact that this is coming out of a home lab doesn’t change that fact.
What’s this? Another fabulous creation from [Niklas Roy] and [Kati Hyyppä] that combines art and electronics with our zeitgeist and a lot of recycled bits and bobs? You got it. Their workshop in eastern Berlin used to be a retail shop and has a large display window as a result. This seems perfect for a pair of artists in a pandemic, because they can communicate with the community through the things they display in the window. Most recently, it was this interactive cyborg baby we are choosing to call Cybaby.
You might recognize Cybaby as one of the very hackable Robosapien robots, but with a baby doll head. (It also has a single red eye that really pulls its look together.) In the window, Cybaby comes alive and toddles around against a backdrop that grew and evolved over several weeks this spring and summer. Passersby were able to join the network and control Cybaby from outside with their smartphone to make it walk around, press various buttons that change its environment, and trigger a few sensors here and there. Robosapien has been around for about 20 years, so there is already Arduino code out there that essentially simulates its R/C signals. [Niklas] and [Kati] used a NodeMCU (ESP12-E) to send pulses to the IR input of the robot.
Back on the zany zeitgeist front, there’s a hair salon, a convenience store, and a nightclub for dancing that requires a successful trip through the testing center first (naturally). Oh, and there’s a lab next door to the nightclub that can’t be accessed by Cybaby no matter what it tries or how it cries. Check it out after the break.
