This 3D Printed “Bladeless” Fan Gets It Done Cheap

September 1, 2020 by 33 Comments

Not long after Dyson unveiled their “bladeless” fan, a fairly steady stream of ever cheaper clones have been hitting the market. But this 3D printed version created by [Elite Worm] must surely be one of the most budget-friendly takes on the concept. If you’ve got a 3D printer, we’d wager you’ve already got most of the parts required to build your own.

See, there’s a blade.

To be clear, of course there’s a blade. They aren’t magic, obviously. The fan is just small, and hidden inside the base. Air is pulled from the sides and bottom, and into the ring mounted to the top of the unit. When the air eventually exits the thin slit in the ring, it “sticks” to the sides due to the Coandă effect and produces a low pressure zone in the center. That’s all a fancy way of saying that the air flow you get from one of these gadgets is several times greater than what the little dinky fan would be capable of under normal circumstances. That’s the theory, anyway.

We can’t promise that all the physics are working as they should in this 3D printed version, but in the video after the break it certainly appears to be moving a considerable amount of air. It’s also quite loud, but that’s to be expected given it’s using a brushless hobby motor. To get it spinning, [Elite Worm] is using a Digispark ATtiny85 connected to a standard RC electronic speed control (ESC). The MCU reads a potentiometer mounted to the side of the fan and converts that to a PWM signal required by the ESC.

Beyond the electronics, essentially every piece of this project has been printed on a standard desktop 3D printer. An impressive accomplishment, though we probably would have gone with a commercially available propeller for safety’s sake. On the other hand, the base of the fan should nicely contain the shrapnel created should it explode at several thousand RPM. Probably.

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Karting Hands-Free

September 1, 2020 by 3 Comments

Some of us have computer mice with more buttons than we have fingers, resolution tracking finer than a naked eye can discern, and forced-air vents. All these features presuppose one thing; the user has a functioning hand. [Federico Runco] knows that amyotrophic lateral sclerosis, ALS, or Lou Gehrig’s disease, will rob a person of their ability to use standard computer inputs, or the joystick on a motorized wheelchair. He is building EyesDrive for the 2020 Hackaday Prize, to restore that mobility to ALS patients. There are already some solutions, but this one focuses on a short bill of materials.

Existing systems are expensive and often track pupil location, which returns precise data, but EyesDrive only discerns, left, right, and resting. For these, we need three non-invasive electrodes, a custom circuit board with amplifiers, signal processing circuits, and a microcontroller. He includes a Bluetooth socket on the custom PCBs, which is the primary communication method. In the video below he steers a virtual kart around a knotty course to prove that his system is up to the task of an urban wheelchair.

EyesDrive by [Federico Runco] should not be confused with the HackadayPrize2015 winner, Eyedrivomatic, lead by two remarkable hackers, Steve Evans and Patrick Joyce.

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That Elusive Valve Amp Sound, For Not A Lot! (There Has To Be A Catch)

September 1, 2020 by 55 Comments

It was with considerable interest last month that I set out to track down where in the world there are still factories making tubes. My research found them in Slovakia, Russia, and China, and it’s fairly certain I didn’t find all the manufacturers by any means. There appeared to be a whole class of mundane tubes still in production that weren’t to be found on their glossy websites. A glance at any outlet through which Chinese modules can be bought will find this type of tube in small audio amplifier projects, and some of them can be astoundingly cheap. When faced with cheap electronics of course I’m tempted to buy some, so I parted with about £10 ($12.50) and bought myself a kit for a two-tube device described as a stereo preamplifier and headphone amplifier.

An Unusual Tube Choice For Audio

What I received for my tenner was a press-seal bag with a PCB and a pile of components, and not much else. No instructions, which would have been worrisome were the board not clearly marked with the value of each component. The circuit was on the vendor’s website and is so commonly used for these sort of kits that it can be found all over the web — a very conventional twin common-cathode amplifier using a pair of 6J1 miniature pentodes, and powered through a +25 V and -25 V supply derived from a 12 VAC input via a voltage multiplier and regulator circuit. It has a volume potentiometer, two sets of phono sockets for input and output, and the slightly naff addition of a blue LED beneath each tube socket to impart a blue glow. I think I’ll pass on that component.

The 6J1 seems to be ubiquitous throughout the Chinese kits, which is surprising when you understand that it’s not an audio tube at all. Instead it’s a small-signal VHF amplifier, a rough equivalent of the European EF95, and would be much more at home in an FM radio receiver or turret TV tuner from the 1950s. I can only assume that somewhere in China there’s a tube factory tooled up for radio tube production that is targeting this market, because another tube you will see in audio power amplifier kits is the FU32 or QQV03-20 in European parlance, a large power beam tetrode that might have been found in a 1950s military radio transmitter. Still just as if you were to use an RF transistor in an audio circuit it would give good account of itself, so it is with an RF tube. There is no reason a 6J1 won’t do an acceptable job in a circuit such as this one.

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“A Guy In A Jet Pack” Reported Flying Next To Aircraft Near LAX

September 1, 2020 by 63 Comments

In case you needed more confirmation that we’re living in the future, a flight on approach to Los Angeles International Airport on Sunday night reported “a guy in a jet pack” flying within about 300 yards of them. A second pilot confirmed the sighting. It’s worth watching the video after the break just to hear the recordings of the conversation between air traffic control and the pilots.

The sighting was reported at about 3,000 feet which is an incredible height for any of the jet packs powerful enough to carry humans we’ve seen. The current state of the art limits jet pack tech to very short flight times and it’s hard to image doing anything more than getting to that altitude and back to the ground safely. Without further evidence it’s impossible to say, which has been an ongoing problem with sightings of unidentified flying objects near airports.

While superheros (or idiots pretending to be superheros) flying at altitude over the skies of LA sounds far fetched, the RC super hero hack we saw nine years ago now comes to mind. At 300 yards, that human-shaped drone might pass for an actual person rather than a dummy. This is of course pure speculation and we don’t want to give the responsible members for the RC aircraft community a bad name. It could have just as easily been trash, balloons, aliens, or Mothra. Or perhaps the pilot was correct and it was “some guy” flying past at 3,000 feet. That’s not impossible.

We anxiously await the results of the FAA’s investigation on this one.

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Potential Contenders For Battery Supremacy

September 1, 2020 by 47 Comments

Lithium ion batteries have been a revolutionary technology. Their high energy and power density has made the electric car a practical reality, enabled grid storage for renewable energy, and put powerful computers in the palm of the hand. However, if there’s one thing humanity is known for, it’s always wanting more.

Potential contenders for the title of ultimate battery technology are out there, but it will take a major shift to dethrone lithium-ion from the top of the tree.

Dominant For Good Reason

Lithium-ion batteries were first developed by Stanley Whittingham, working at Exxon, who were looking to diversify away from oil in the midst of the major energy crises of the 1970s. Over the years, the technology was developed further, with work by John Goodenough (a superb hacker name if we’ve ever heard one) and Akira Yoshino increasing performance with improved cathode and anode materials. Commercialization was first achieved by Keizaburo Tozawa, working at Sony to develop a better battery for the company’s line of camcorders. Continue reading “Potential Contenders For Battery Supremacy” →

A Cyclopic LCD Case For Your Raspberry Pi Server

September 1, 2020 by 20 Comments

If you’ve got a personal website that needs hosting or a few hundred gigabytes of files that could use a centralized storage location, the Raspberry Pi’s small size and extreme energy efficiency make it a compelling server choice compared to that curbside Pentium 4 box you’ve been trying to find a home for. All you need is something to put in.

Of course there’s no shortage of Pi case designs ready to be extruded from your 3D printer, but we recently found ourselves particularly taken with this unique one designed by [Ken Segler]. It’s not only small and sleek with a dash of futuristic flair, but it includes a front-mounted two inch 240 x 320 IPS display that connects to the Pi over SPI. At the minimum that gives you a way to see all those beautiful boot messages on startup, but with a little code, it could provide you with various system statics and status messages at a glance.

While the LCD is clearly the star of the show here, the case also has a few other nice features that make it worthy of your consideration. The magnetically attached fan filter on the the top, for one. The stacked layout that puts the Pi directly above the SSD also makes for a relatively compact final product.

One thing to note though is that [Ken] is using Power-over-Ethernet, meaning there’s no spot for a dedicated power jack on the case. It’s an easy enough feature to add into your own build, but naturally not everyone’s network is suitably equipped. In that case, beyond the normal annoyances of editing STL files, it shouldn’t be too much trouble to add one in without having to literally hack your way through the printed plastic.

Perfect Photographs For PCB Reverse Engineering

September 1, 2020 by 19 Comments

There’s an unexpected part of hacking that is very difficult to get right, namely photographing printed circuit boards. Everything seems to catch the light, making for a complex dance of manipulating light sources and camera angles. We were thus captured by [Roman Valls]’ budget rig for taking PCB photos that makes ingenious use of roadside trash to achieve a result.

It was inspired by a video featuring a much more accomplished rig, which he set out to emulate for much less outlay. Instead of an expensive lens, he’s using a Nikon camera with its kit lens. And instead of a tripod there’a a scrap drawer salvaged from the roadside and modified to become a camera holder. Lighting is diffused by baking paper, and the result is a rig that can photograph PCBs with neutral lighting and without annoying highlights.

We especially like work that takes junk and makes something useful from it, and though our purpose isn’t in reverse engineering it’s impressive to see how well the technique reveals the traces. We’ll definitely be experimenting with some of the techniques herein, and those lighting tips might also work with the Hackaday ear camera microscope.